Description
SpawLab – your Authorized Voestalpine Böhler Welding Partner in Poland!
We are an official distributor of Voestalpine Böhler Welding equipment and an Authorized Service Center in Poland. Our team has undergone rigorous technical training directly in Italy at the manufacturer’s centers.
When you choose SpawLab, you are assured of original products, access to Böhler Welding solutions, professional advice and service support.
Böhler Welding URANOS NX 5000 GSM 3X230V-3X400V LCD 3.5″ – 55.04.032
The Böhler Welding URANOS NX 5000 GSM is a synergistic, multi-process current source with up to 500A of power, designed for the most demanding industrial and robotic applications. This flagship ‘Made in Europe’ device combines a full range of advanced MIG/MAG (including pulse and double pulse), TIG DC HF and MMA processes, guaranteeing unparalleled versatility, precision and productivity for welding structural steel, stainless steel, aluminum and other materials. The URANOS NX 5000 GSM is the choice for professionals seeking maximum productivity, superior weld quality and reliability in tough production environments.
Thanks to technologies such as greenWave® and MultiLine Three Level®, the unit provides exceptional energy efficiency and performance stability, even with fluctuations in supply voltage. Full digital control and customization capabilities (myNX), combined with Böhler Arc’s extensive library of synergy programs, make the URANOS NX 5000 GSM a powerful tool in the hands of the experienced welder and a key component of automated production lines.
Explore the Advanced Capabilities of URANOS NX 5000 GSM 3X230V-3X400V LCD 3.5″.
⚙️ ArcDrive Advanced Welding Process (MIG/MAG)
ArcDrive is a fundamental improved MIG/MAG process from Böhler Welding, featuring an exceptionally stable and dynamically responsive welding arc. This feature significantly facilitates welding, especially in difficult forced positions. A key benefit for the professional is the significant reduction in spatter, which minimizes the need for time-consuming post-processing and reduces abrasive costs. The ArcDrive process is ideal for welding carbon steel, stainless steel, aluminum and flux-cored wires, ensuring high joint quality and productivity.
? RapiDeep’s Innovative MIG/MAG Process
RapiDeep is Böhler Welding’s patented MIG/MAG process that revolutionizes welding with deeper penetration while introducing less heat (HI). The concentrated arc allows welding speeds to increase by up to 50% compared to standard methods. Less heat introduction means reduced material distortion and a narrower heat affected zone (HAZ), which is crucial when welding thin sheet metal and overheat-sensitive materials. RapiDeep provides excellent weld quality and a significant increase in productivity.
? Precision PulsDrive Process (Pulsed MIG/MAG).
PulsDrive is a digitally controlled pulsed MIG/MAG process from Böhler Welding, implementing the “one pulse – one drop” principle. This provides excellent arc control and precise material transfer, resulting in welds with impeccable appearance and virtually no spatter. The process is particularly effective for welding aluminum and stainless steel, enabling smooth licenses and minimizing the risk of sticking. PulsDrive is a guarantee of the highest quality and aesthetic connections, especially in demanding applications.
? Dynamic QuickPulse Process (Pulsed MIG/MAG).
QuickPulse combines the deep penetration advantages of the RapiDeep process with the precision of PulsDrive, offering exceptionally high welding speeds (up to 50% faster than standard pulse). It features deep penetration, low heat input (Heat Input) and excellent weld pool control. QuickPulse is ideal for automated and robotic applications where maximum productivity with superior weld quality is important, especially on stainless steel and aluminum.
?️ Specialized CladPulse (Pulsed MIG/MAG) Welding Process
CladPulse is an advanced pulsed MIG/MAG process dedicated to surfacing (cladding). It has been optimized for minimal dilution (mixing of the parent material with the surfacing), allowing the desired surfacing properties to be achieved often in the first layer. The soft, stable arc and high fusion efficiency make CladPulse ideal for depositing corrosion-, abrasion- or heat-resistant layers, significantly increasing component life.
? Advanced DCDrive Process (TIG DC).
DCDrive is a basic but digitally enhanced direct current (DC) TIG welding process from Böhler Welding. It guarantees a stable and precisely controlled DC TIG arc, resulting in high quality welds and welder comfort. Full digital control of the arc parameters allows optimization of the welding process for different materials, such as carbon steels, stainless steels, copper or titanium, ensuring perfect fusion and aesthetically pleasing joints.
PULSE Precision Process DCPulse (TIG DC Puls).
DCPulse is an advanced pulsed current DC TIG welding process that provides an extremely focused arc and precise control of the amount of heat input. Thanks to pulsation, it is possible to weld thin materials with minimal distortion and achieve excellent weld quality when joining materials of different thicknesses. The DCPulse process reduces welding stresses and improves the mechanical properties of the joint, which is crucial in applications requiring the highest precision, such as aerospace and medical applications.
⚡ Ultrafast FastPulse Process (TIG DC High Frequency Pulse).
FastPulse is an innovative DC TIG process that uses high-frequency pulsation (up to 2500 Hz). The result is maximum focus and stabilization of the welding arc, leading to a significant increase in welding speed (up to 65-90%) compared to traditional DC TIG. The concentrated arc provides deeper fusion with less linear heat input, which minimizes distortion and improves joint properties. FastPulse is ideal for automated applications and welding heat-sensitive materials.
✅ Simplified EasyArc Process (DC TIG).
EasyArc (TIG DC) is a revolutionary, simplified TIG DC welding process from Böhler Welding that integrates more than 12 advanced functions into a single, intuitive setting. It enables welders, even with less experience, to achieve excellent results. Key benefits include a reduction of the heat affected zone (HAZ) by up to 30% and a 50-90% increase in welding speed. EasyArc significantly simplifies the TIG welding process, increasing productivity and ensuring high quality welds without the need for complex parameter setup.
? greenWave® Energy Efficiency Technology
greenWave® is Böhler Welding’s patented inverter technology that provides the highest energy efficiency (power factor PF ≈ 0.95-0.96 for the GSM series, close to 1 for other NX models) and a significant reduction in operating costs (up to 30% energy savings). It guarantees stable operation of the device even with unstable supply voltage (protection against fluctuations) and autolink function (automatic adjustment to input voltage). Investing in a device with greenWave® means not only savings, but also less environmental impact and reliability in all conditions.
? Intelligent Synergy Programs Böhler Arc
Böhler Arc is an advanced synergy program system with up to 600 optimized welding curves for MIG/MAG, TIG and MMA methods. The system automatically selects the optimal welding parameters based on the selected material, wire/electrode diameter and shielding gas. This greatly simplifies the setup of the machine, reduces preparation time and guarantees reproducible, high quality welds, even when welding exotic alloys. Böhler Arc is Böhler Welding’s expert knowledge encapsulated in your machine. It also includes the Double Pulse function for MIG/MAG, ensuring a perfect TIG scale-like weld appearance.
?️ myNX Personalization System
myNX is a unique feature of Böhler Welding’s NX Series equipment that allows full customization of the hardware configuration, software and available welding programs. Users can customize the interface, lock unused functions, or create their own dedicated settings for specific tasks. myNX allows the machine to be optimized for specific production needs, increasing work efficiency and minimizing the risk of operator errors. This is a “tailor-made” welder for every professional.
Technical Specifications
| Parameter | Value |
|---|---|
| Model Name | URANOS NX 5000 GSM 3X230V-3X400V LCD 3.5″ |
| Catalog Number | 55.04.032 |
| Supply voltage | 3x230V – 3x400V ±15% (automatic adjustment) |
| Welding current control range | 3 – 500 A (MIG/MAG, TIG DC, MMA) |
| Duty Cycle (MIG/MAG/MMA/TIG @40°C for 320A – 3200 GSM model) | 50% @ 320A, 100% @ 250A (for the 5000 GSM model the values are proportionally higher, ensuring continuous operation at high currents) |
| Efficiency (for GSM series, e.g. model 3200 GSM) | ~85% |
| Power factor (PF for GSM series, e.g., model 3200 GSM) | ~0.95 – 0.96 |
| Welding Processes | MIG/MAG (Standard, Puls, Double Puls), DC TIG (HF/Lift, Puls), MMA |
| Display | 3.5″ color LCD |
| Degree of Protection | IP23S |
| Insulation Class | H |
| Compatibility | External wire feeders (e.g. WF NX), U/D MIG/TIG holders, Push-Pull system, coolers (e.g. WU 2000), Weld@Net® robotic systems |
Kit Contents / Packaging
The product (URANOS NX 5000 GSM 3X230V-3X400V LCD 3.5″) is supplied as a single piece (power source), according to the manufacturer’s standard Voestalpine Böhler Welding. Additional accessories, such as an external wire feeder (e.g., WF NX 3000/4000 SMART), MIG/MAG and TIG welding clamps, cables, a cooler (e.g., WU 2000) and a cart, are usually available separately and selected to suit individual application needs and welding station configuration.
Key Features and Benefits
- ✨ Multiprocess Versatility at the Highest Level: Full support for advanced MIG/MAG (including Pulse and Dual Pulse), TIG DC HF (with pulsation), and MMA processes in a single machine, maximizing application flexibility and reducing fleet investment costs.
- ? Power and Reliability for Industry 4.0: Welding currents up to 500A, high duty cycle and robust ‘Made in Europe’ design guarantee continuity and efficiency in the toughest manufacturing tasks, including robotic and Weld@Net® integrated applications.
- ? greenWave® Intelligent Energy Efficiency: Patented inverter technology delivers a power factor close to unity (PF ≈ 0.95-0.96), significantly reducing energy consumption (saving up to 30% compared to traditional sources) and operating costs, while stabilizing the arc.
- ? F ull Control & Personalization with myNX & Böhler Arc: The ability to fine-tune the machine’s configuration (myNX) and access Böhler Arc’s extensive library of more than 600 synergistic welding programs (MIG/MAG, TIG, MMA) radically simplifies operation and ensures repeatable, optimal parameters for every job.
Product Application
- URANOS NX 5000 GSM from Böhler Welding is the ideal solution for:
- ? Heavy steel, aluminum and stainless steel structures
- ?️ Production of industrial machinery and equipment with high quality requirements
- ? Shipbuilding, offshore and pipeline construction industry
- ? Railway industry, production and repair of rolling stock
- ✈️ Aerospace and defense sector, where precision and reliability are key
- ⚛️ Energy, including applications in the nuclear industry
- ? Robotic and automated welding stations (Weld@Net® compatibility)
- ? Regenerative and preventive surfacing (e.g., with CladPulse)
- ⛓️ Serial production requiring repeatability and highest efficiency
Summary: URANOS NX 5000 GSM 3X230V-3X400V LCD 3.5″ – Your Investment in Quality from Böhler Welding
? Böhler Welding’s URANOS NX 5000 GSM is the absolute pinnacle of welding technology, offering uncompromising 500A power and a full range of advanced MIG/MAG and TIG DC processes for the most demanding industrial applications. Innovative greenWave®, MultiLine Three Level® technologies and intelligent Böhler Arc and myNX systems guarantee maximum productivity, precision, cost savings and ‘Made in Europe’ reliability. An investment in the future of your production. ? To experience the full capabilities of the Böhler Welding URANOS NX 5000 GSM 3X230V-3X400V LCD 3.5″ and get the best deal, contact the experts at SpawLab – the official distributor and authorized service provider of Voestalpine Böhler Welding in Poland. Our team, trained in Italy, is at your service.
Part number (Art. No.): 55.04.032


