The welding program package for diamondspark 52 MC and 1100MC wires is an integral part of the advanced Böhler Arc system, which offers hundreds of optimized synergy programs. The system automatically adjusts key welding parameters based on material selection, wire diameter and shielding gas. For the professional, this means a significant simplification of setup, elimination of time-consuming trials and a guarantee of optimal settings from the first use. The result is excellent weld quality, repeatable results, and the ability to quickly adapt to different welding tasks, increasing flexibility and productivity.

The programs included in the package take advantage of the benefits of the ArcDrive process, Böhler Welding’s fundamental technology for MIG/MAG welding. It features an exceptionally stable and dynamically responsive welding arc, which facilitates welding, especially in forced positions and when welding thin sheets. With ArcDrive, diamondspark wire programs provide reduced spatter and a smoother weld face, minimizing the need for post-treatment and reducing costs. This is ideal for carbon and low-alloy steels, where diamondspark core wires are widely used.

This program package can enable optimal use of the innovative RapiDeep MIG/MAG process (availability depends on machine model and software version, e.g. SteelDrive) when welding with diamondspark wires. RapiDeep is a concentrated arc technology that provides deeper penetration while reducing heat input (linear energy). For the professional, this means that thicker materials can be welded without beveling or with less beveling, and welding speeds can be increased by up to 50% compared to standard methods. The process is particularly effective for welding carbon steels with cored wires, increasing productivity and reducing distortion.

For the most demanding applications where quality and control are key, programs from the diamondspark suite can be optimized for the advanced QuickPulse pulse process (availability depends on machine model and software options). QuickPulse combines the deep penetration advantages of the RapiDeep process with the precision of PulsDrive pulse welding. This results in an extremely stable arc, excellent weld formation, minimal spatter and low heat input. This gives the welder full control over the weld pool, the ability to weld in difficult positions and excellent aesthetic results, which is crucial when welding responsible structures with diamondspark cored wires.