Description
SpawLab – your Authorized Voestalpine Böhler Welding Partner in Poland!
We are an official distributor of Voestalpine Böhler Welding equipment and an Authorized Service Center in Poland. Our team has undergone rigorous technical training directly in Italy at the manufacturer’s centers.
When you choose SpawLab, you are assured of original products, access to Böhler Welding solutions, professional advice and service support.
Böhler Welding Program – WPS Certification – Standard/Pulse MIG/MAG – 79.WP.003.
Böhler Welding’s Welding Program for WPS (Welding Procedure Specification) certification is a specialized digital solution designed for professionals seeking to maximize the quality and efficiency of both standard and pulse MIG/MAG welding processes. This unique package facilitates and accelerates the creation and implementation of qualified welding technologies, ensuring compliance with the highest industry standards and standard requirements.
With precisely designed data based on Böhler Welding’s advanced welding processes, the program is the key to optimizing production, reducing testing costs, and ensuring weld repeatability and reliability. It is an indispensable tool for companies and technologists for whom certified quality is a priority.
Learn Advanced Welding Program Capabilities – WPS certification – Standard/Pulse MIG/MAG.
⚙️ Advanced ArcDrive Welding Process
Böhler Welding’s Welding Program for WPS certification includes support for the ArcDrive process, which is an enhanced version of standard MIG/MAG welding. It features an extremely stable and dynamically responsive welding arc, which translates into easier handling, especially in forced positions.
A key benefit of ArcDrive is the significant reduction in weld spatter, which minimizes the need for time-consuming post-weld machining and reduces material costs. The process is ideal for welding carbon steels, stainless steels, aluminum and cored wires, ensuring high-quality joints and an aesthetically pleasing weld. WPS support for ArcDrive is an assurance of optimal performance for a wide range of applications.
? RapiDeep Precision Deep Fusion Process
This WPS program enables certification of the innovative RapiDeep MIG/MAG process from Böhler Welding. RapiDeep is designed to deliver deeper material penetration while reducing heat input (HI). The concentrated welding arc ensures precise fusion, which is key in responsible designs.
With RapiDeep, professionals can achieve an increase in welding speed of up to 50% compared to conventional MIG/MAG methods, without sacrificing quality or fusion depth. This translates directly into increased productivity and lower unit costs. The WPS program for RapiDeep is a guarantee of realizing the full potential of this technology in certified production.
⚡️ Innovative PulsDrive Pulse Process
The WPS certification program from Böhler Welding supports an advanced pulsed MIG/MAG welding process – PulsDrive. It is a fully digital process that operates on the principle of “one pulse – one drop of metal,” providing unparalleled control over the transfer of material into the weld pool.
PulsDrive guarantees excellent arc control, minimal spatter and an exceptionally aesthetic and smooth weld face, reducing the need for additional machining. It is ideal for welding thin sheet metal, stainless steel, aluminum and other heat-sensitive materials where precision and quality are key. WPS certification for the PulsDrive paves the way for the highest quality pulse joints.
? Efficient QuickPulse Process
Get the most out of pulse welding with WPS program support for QuickPulse technology. This patented process from Böhler Welding combines the advantages of deep penetration known from RapiDeep with the precision and quality of PulsDrive. The result is an extremely fast pulse process, up to 50% more efficient than standard MIG/MAG pulse.
QuickPulse provides deep penetration with low linear heat input (H.I.), which minimizes material distortion and stress. It is ideal for welding thicker sections of materials such as steel and aluminum, where both speed and superior weld quality are required. The WPS program for QuickPulse is the key to high-performance, certified pulse applications.
?️ CladPulse Specialized Resurfacing Process
The Böhler Welding program for WPS certification can also include a specialized pulsed deposition (cladding) process – CladPulse. It has been developed for applications requiring protective or regenerative layers with minimal dilution (remelting) of the parent material.
CladPulse is characterized by a soft, stable arc and high surfacing efficiency. It allows the required surfacing properties to be achieved often in the first layer, saving additional materials and time. WPS certification for the CladPulse process is essential in industries where resistance to corrosion, abrasion or high temperatures is critical, such as the chemical, energy and petrochemical industries.
Technical Specifications
| Parameter | Value |
|---|---|
| Product type | Data/software package for WPS certification |
| Supported welding processes | MIG/MAG (standard), Pulsed MIG/MAG |
| Compatibility | With selected Böhler Welding equipment equipped with the appropriate software (e.g., supporting Böhler Arc, myNX) or as reference documentation. |
| Purpose | To facilitate and expedite the welding technology qualification process (WPQR/WPS) |
| Delivery format | Depends on specifications (e.g., data file, digital/printed documentation) |
Kit Contents / Packaging
? The product (Welding program – WPS certification – Standard/Pulse MIG/MAG, cat. no. 79.WP.003) is delivered as a single piece (data/software package or documentation), according to the manufacturer’s standard Voestalpine Böhler Welding. Additional accessories or specific implementations may be available separately.
Key Features and Benefits
- ? Ready Data for WPS: Significantly reduces the time and cost needed to develop and qualify proprietary welding technologies by providing proven parameters for MIG/MAG processes.
- ?️ Compliance and Quality Guarantee: Based on Voestalpine Böhler Welding’s know-how, the program supports the achievement of superior weld quality and compliance with international welding standards.
- ? Access to Advanced Processes: Enables the use and certification of Böhler Welding’s innovative welding processes, such as ArcDrive, RapiDeep and PulsDrive, maximizing productivity and quality.
- ? Production Optimization: The implementation of certified WPS translates into greater repeatability, stability in production processes and a reduction in welding errors.
Product Application
- ? Manufacturing Industry: Create and implement qualified welding technologies (WPS/WPQR) to ensure repeatability and quality in mass production.
- ?️ Specialty Workshop: Raise quality standards and obtain certification for demanding welding projects.
- ?️ Steel Structures and Construction: Ensuring compliance with standards (e.g., EN 1090) for welded load-bearing structures.
- ? Rail and Automotive Industry: Certification of MIG/MAG welding processes (standard and pulse) for vehicle and infrastructure components.
- ? S hipbuilding and Offshore Industry: Qualifying welding technologies for responsible offshore structures.
- ? Chemical and Energy Industry: creating WPS for welding pipelines, tanks and plants operating in harsh environments.
- ?? For Welding Technologists and Inspectors: a tool to help manage welding documentation and qualification processes.
Summary: Welding program – WPS certification – Standard/Pulse MIG/MAG – Your Investment in Quality Böhler Welding.
? Böhler Welding’s Welding Program for WPS MIG/MAG Standard/Pulse certification is an investment in the confidence, quality and efficiency of your welding processes. Gain an edge with proven procedures based on Böhler Welding’s innovative technologies, saving time and resources on costly testing. It’s your path to certified welding excellence.
To learn about the full capabilities of the Böhler Welding program – WPS certification – Standard/Pulse MIG/MAG and get the best deal, contact the experts at SpawLab – the official distributor and authorized service provider of Voestalpine Böhler Welding in Poland. Our team, trained in Italy, is at your service.
Part Number (Art. No.): 79.WP.003
