Description
SpawLab – your Authorized Voestalpine Böhler Welding Partner in Poland!
We are an official distributor of Voestalpine Böhler Welding equipment and an Authorized Service Center in Poland. Our team has undergone rigorous technical training directly in Italy at the manufacturer’s centers.
When you choose SpawLab, you are assured of original products, access to Böhler Welding solutions, professional advice and service support.
Böhler Welding Programs EMK 8: Union NiMoCr Ø1-1.2mm M20 – 79.I1.00019
Böhler Welding’s BOHLER EMK 8 + Union NiMoCr Welding Program Package is specialized synergy software precisely calibrated for MIG/MAG welding of demanding nickel-chromium-molybdenum (NiMoCr) alloys with Union NiMoCr wire of Ø1.0-1.2 mm in M20 gas shielding (Ar 8%CO2). This advanced package guarantees optimal welding performance, translating into superior weld quality, repeatable processes and significant time savings for professionals in key industries.
The solution, part of the comprehensive ‘Full Welding Solutions’ offering from Voestalpine Böhler Welding, eliminates the need for time-consuming testing and manual adjustment of settings by providing ready-made, optimized synergy curves. It is dedicated to professionals looking for reliable and efficient methods of joining and surfacing advanced materials, where precision and compliance with the highest quality standards are crucial.
Explore the Advanced Capabilities of Full Welding Programs Package – BOHLER EMK 8 + Union NiMoCr Ø1.0-1.2mmM20 (Ar 8%CO2)
? Böhler Arc Synergy Programs
The BOHLER EMK 8 + Union NiMoCr package is part of the advanced Böhler Arc system, which includes hundreds of synergy programs developed by Voestalpine Böhler Welding experts. The system automatically adjusts all key welding parameters based on the selection of material type, wire diameter and shielding gas. For the professional, this means a significant simplification of the machine’s operation, reduced preparation time and the certainty of optimal welding results from the very first weld. The programs are the result of years of research and testing, guaranteeing the highest quality ‘Made in Europe’.
This particular package provides dedicated synergy curves for demanding NiMoCr alloys, ensuring a stable arc, excellent weld pool control and repeatable mechanical properties of the joint.
? Advanced Pulsing Process PulsDrive.
Programs included in the BOHLER EMK 8 + Union NiMoCr package can use the innovative PulsDrive process (available on compatible Böhler Welding equipment). This is a digitally controlled pulsed MIG/MAG process characterized by precise “one pulse – one drop” material transfer. This provides exceptional controllability of the welding arc, which is particularly important when welding nickel alloys in different positions.
Benefits to the welder include a significant reduction in spatter, minimization of heat input (which reduces distortion and structural changes in the NiMoCr material), and an excellent weld finish requiring minimal post-weld machining. PulsDrive facilitates deep fusion while controlling the shape and appearance of the face.
?️ CladPulse Specialized Resurfacing Process
Union NiMoCr wires are often used for surfacing corrosion-resistant and high-temperature layers. The BOHLER EMK 8 program package can include optimized curves for the CladPulse process (available on select Böhler Welding equipment), dedicated to surfacing (cladding) applications. CladPulse is a special pulsed process designed to achieve low dilution (the degree of mixing of the surfacing material with the substrate), which is key to maintaining the full corrosion properties of the surfacing in the first layer.
The process features a soft, stable arc and high surfacing efficiency. With CladPulse, professionals can effectively create high-quality protective layers on steel parts, providing them with long-lasting resistance in aggressive environments, which is typical of NiMoCr alloy applications.
Technical Specifications
| Parameter | Value |
|---|---|
| Package name | BOHLER EMK 8 + Union NiMoCr Ø1.0-1.2mmM20 (Ar 8%CO2) |
| Catalog Number | 79.I1.00019 |
| Purpose | Optimization of the MIG/MAG welding process |
| Additional material | Union NiMoCr wire |
| Wire diameters | Ø1.0 mm – Ø1.2 mm |
| Shielding gas | M20 (Argon + 8% CO2) |
| Compatibility | Selected Böhler Welding equipment supporting Böhler Arc software packages (see distributor for details) |
Kit Contents / Packaging
The product (Full Welding Programs Package – BOHLER EMK 8 + Union NiMoCr Ø1.0-1.2mmM20 (Ar 8%CO2)) is supplied as a single piece, according to the manufacturer’s standard Voestalpine Böhler Welding. Additional accessories are usually available separately.
Key Features and Benefits
- ? Precision for NiMoCr Alloys: Specially developed synergy curves guarantee optimal fusion, minimal splatter and excellent weld face appearance on difficult-to-weld nickel alloys, significantly improving the quality of the final product.
- ⏱️ Immediate Readiness: Eliminate the time-consuming process of parameter selection – load the package and weld, saving valuable time and materials on testing.
- ? Reliable Repeatability: Every weld made with this software package is characterized by identical high parameters, which is crucial in mass production and responsible designs.
- ? Maximizing Productivity: Optimized parameters often allow for increased welding speeds while maintaining the highest quality, directly impacting production efficiency.
Product Application
- This suite of welding programs from Böhler Welding is ideal for professionals performing advanced welding tasks such as:
- ? Welding of structures and apparatus in the chemical and petrochemical industries.
- ⚡ Production of components for the power industry, including flue gas desulfurization (FGD) plants.
- ? Offshore and marine applications requiring high corrosion resistance.
- ?️ Corrosion and heat-resistant surfacing on steel components.
- ?️ Remanufacturing and repair of heavy-duty machine parts.
- ? Welding of responsible nickel alloy joints (e.g., Inconel, Hastelloy) where the highest quality and reliability are required.
Summary: Full Welding Programs Package – BOHLER EMK 8 + Union NiMoCr Ø1.0-1.2mmM20 (Ar 8%CO2) – Your Investment in Quality Böhler Welding
? The Böhler Welding BOHLER EMK 8 + Union NiMoCr Welding Program Package is the key to achieving masterful precision and productivity in the welding of advanced nickel alloys. Trust the innovation and ‘Made in Europe’ quality from Voestalpine Böhler Welding to optimize your welding processes, reduce project turnaround times and guarantee the highest quality welds. To learn more about the Böhler Welding Full Welding Programs Package – BOHLER EMK 8 + Union NiMoCr Ø1.0-1.2mmM20 (Ar 8%CO2) and get the best deal, contact the experts at SpawLab – the official distributor and authorized service provider of Voestalpine Böhler Welding in Poland. Our team, trained in Italy, is at your service.
Part number (Art. No.): 79.I1.00019
