This program package is an integral part of the advanced Böhler Arc system, which includes hundreds of optimized synergy curves for different materials, wires and gases. For Union X 96 Ø0.8mm wire and M21 gas, this package provides precisely calibrated programs that automatically adjust key welding parameters such as arc voltage, wire feed speed and arc dynamics. The result is exceptional process stability, a significant reduction in spatter and a guarantee of repeatable weld quality without the need for time-consuming manual adjustments. Professionals will appreciate the ease of achieving excellent results from the first weld, which is crucial in series production and for demanding projects.

The programs included in this package utilize and optimize Böhler Welding’s core enhanced MIG/MAG process, ArcDrive. It features a stable and highly reactive welding arc, which greatly facilitates the process, especially in difficult welding positions. Thanks to the synergy provided by the Union X 96 wire package, the ArcDrive process ensures minimal spatter, reducing the need for time-consuming post-processing and lowering material costs. It is ideal for welding carbon and low-alloy steels where both productivity and joint quality matter.

For compatible Böhler Welding equipment equipped with the RapiDeep process (such as the TERRA NX series with SteelDrive software), this program package for Union X 96 wire can unlock its full potential. RapiDeep is an innovative MIG/MAG process that offers deeper penetration with less heat input into the material. This translates into higher welding speeds (up to 50% faster than standard MIG/MAG) and the ability to weld thicker materials without beveling or with fewer stitches. The use of optimized programs for Union X 96 in the RapiDeep process means real savings in time and energy while maintaining the highest quality welds.

If your Böhler Welding machine (e.g., URANOS NX PMC/MTE series, TERRA NX PMC series) supports pulse welding, this Union X 96 wire program package provides optimized curves for PulsDrive and potentially QuickPulse processes. PulsDrive is a “one-pulse-one-drop” digital pulse, providing excellent arc control, minimal spatter and an aesthetically pleasing weld face, ideal for welding thin sheet and stainless steels (although Union X 96 is a black steel wire, the pulse improves quality). QuickPulse combines the advantages of RapiDeep and PulsDrive, offering high pulse welding speed (up to 50% faster than standard pulse), deep penetration and low heat input. These programs provide precision welding of unalloyed steels with Union X 96 wire, especially in demanding applications where process control is key.