Optrel weldCap® breaks with the convention of heavy, rigid visors. Its unique textile-based design is extremely lightweight (only about 400 g) and fits perfectly to the head, providing comfort comparable to wearing a baseball cap. It is designed for welders performing dynamic assembly and service work or operating in confined spaces where freedom of head movement is crucial. The soft yet durable construction does not restrict movement and minimizes neck strain during long hours of work. It’s an investment in comfort that directly translates into less fatigue and higher precision throughout the workday.

Optrel’s designers applied to the weldCap® a patented solution known from the flagship Panoramaxx series – a special cutout in the nasal area. This seemingly simple procedure allows the automatic filter cassette to be radically closer to the user’s eyes. As a result, the field of view is much wider than in standard designs, eliminating the “tunnel vision” effect and providing excellent situational awareness. Better visibility of the surroundings and workpiece details even before arc ignition increases safety and precision. Investing in such a wide field of vision is a guarantee of better control over the welding process and higher quality of each weld made.

At the heart of the cap is a high-quality automatic filter with a manually adjustable darkness level of 9-12 DIN, which allows it to adapt to different welding methods and intensities. In its bright state, the filter offers a level of 3.0, and True-Color View technology provides a crystal clear and realistic image in natural colors. This allows the welder to flawlessly assess the weld pool, observe tarnish colors and control the process with unprecedented accuracy. Powered by two standard CR2032 batteries, it guarantees up to 1,000 hours of reliable operation. It’s an investment in precision that minimizes the risk of errors and significantly reduces visual fatigue.

The swiss air system is a revolution in personal protection that separates respiratory protection from facial protection. At its heart is a filter-blowing unit that provides the highest certified protection level TH3 (according to EN 12941), filtering 99.8% of harmful particles, fumes and aerosols. Clean air is supplied to the comfortable respirator, creating positive pressure in the breathing zone. This zone of clean air not only effectively blocks the access of pollutants, but also aids breathing, reducing exertion and fatigue. This is a fundamental investment in your own health, allowing you to work safely for many years, even in the most polluted environments.

Forget heavy, restraining belt-mounted units. The swiss air system is designed for maximum freedom. The lightweight inflatable unit (550 g) is worn on the back in ergonomic, breathable suspenders that distribute weight perfectly and do not interfere with other equipment. A key advantage is that there is no need for time-consuming fit testing (fit test), which simplifies deployment and daily use. The entire system weighs just 1,200 grams, making it one of the lightest solutions on the market. An investment in such ergonomics is an investment in productivity – less physical strain means more energy for precise work.

Full control of the system is provided by a control panel located on the front of the harness, within easy reach. It allows infinite, three-stage adjustment of the air flow from 100 to 130 l/min. This allows you to instantly adjust the cooling intensity to the ambient temperature and the severity of the work being performed, ensuring optimal thermal comfort. The system is powered by a high-performance lithium-ion battery, which guarantees up to 14 hours of uninterrupted operation on a single charge, covering even the longest work shifts with plenty of reserve. It’s an investment in reliability and personalized comfort that allows you to focus fully on the task at hand.