Description
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TELWIN ELECTROMIG 550 SYNERGIC: Power, Precision and Welding Versatility for Professionals! ??
The TELWIN ELECTROMIG 550 SYNERGIC 230V/400V +ACC (part number 816193) is a revolutionary multi-process welding machine that redefines performance and quality standards in professional welding. Designed for the most demanding tasks in industry, fabrication shops and heavy construction, this flagship model from TELWIN combines powerful power, intelligent synergistic control and unparalleled power versatility. Imagine a machine that adapts to your needs, whether you’re working in a workshop with access to 400V three-phase power or in the field where the only source is 230V single-phase power – the Electromig 550 Synergic is up to any challenge.
Forget about the trade-offs between power and precision. Thanks to advanced inverter technology and synergistic welding programs, the TELWIN ELECTROMIG 550 provides superior control of the welding arc, minimizing spatter and guaranteeing the highest quality welds on a wide range of materials: from structural steel to stainless steel to aluminum and its alloys. It’s not just a welder – it’s your reliable partner that understands the specifics of the materials and processes being welded, such as MIG/MAG, FLUX, MMA or TIG DC-Lift. An intuitive interface and the ability to save your own welding programs make even the most complex tasks simpler and faster to complete.
When you invest in TELWIN ELECTROMIG 550 SYNERGIC, you are investing in the future of your workshop. This machine is designed to meet the growing demands of the market, offering not only raw power, but also smart solutions that optimize working time, reduce consumable costs and enhance operator skills. The included accessory kit (+ACC) makes you ready to work right away, confident that you have a complete professional welding system. Improve the quality of your service, increase productivity and gain a competitive edge with technology you can rely on. ??️
Explore the Advanced Capabilities of TELWIN ELECTROMIG 550 SYNERGIC 230V/400V +ACC
? Synergy That Teaches and Assists – Perfect Weld Every Time
TELWIN ELECTROMIG 550 SYNERGIC is revolutionizing the approach to setting welding parameters. Thanks to built-in dynamic synergy curves, the device intelligently selects the optimal values of current, voltage and wire feed speed depending on the selected material (carbon steel, stainless steel, aluminum, CuSi3, CuAl8), wire diameter and shielding gas type. This is not a static table – the system continuously monitors and corrects the parameters, ensuring a stable and optimized arc.
For the professional, this means huge savings in time that would normally be spent on testing and adjustments. Beginner welders can achieve excellent results right away, learning from precise factory settings. Experienced operators will appreciate the ability to quickly rearm the machine for different tasks and have full control over the process with the option to manually adjust synergistic parameters. Forget the trial-and-error method – with the Electromig 550, every weld is closer to perfection.
? Versatility of 230V/400V Power – Power Where You Need It
One of the most groundbreaking features of the ELECTROMIG 550 SYNERGIC is its ability to operate on both single-phase 230V and three-phase 400V power. This unique flexibility opens up new possibilities for professionals. In the workshop, connected to the 400V mains, it unleashes its full power (up to 500A), allowing you to weld the thickest parts and complete the most demanding construction projects.
However, when the need arises to work in the field, in a location with limited access to three-phase power, the Electromig 550 will easily switch to 230V mains, still offering impressive performance (e.g. up to 300A, requires specification confirmation). This is ideal for mobile service companies, assembly crews or workshops that want a single, versatile device for all tasks. Automatic recognition of the supply voltage and adjustment of the operating parameters means convenience and safety of use.
?️ Full Control of the Welding Process – Advanced Features for Experts
TELWIN ELECTROMIG 550 SYNERGIC is not only powerful and synergistic, but also offers a range of advanced features that give the welder full control over every aspect of the process. Adjustable electronic inductance allows the arc characteristics to be precisely shaped, affecting the depth of fusion, the amount of spatter and the smoothness of the weld pool – crucial when welding different material thicknesses and in different positions. The ATC (Advanced Thermal Control) function is invaluable for welding thin sheets, minimizing the risk of burn-through and thermal distortion.
In addition, features such as adjustable wire-back time (Burn-Back Control) prevent the wire from sticking to the current tip, adjustable current ramp-up time ( Slope-Up) and post-weld gas discharge (Post-Gas) ensure a perfect start and finish of the weld, protecting it from oxidation. For MMA welding, Arc Force, Hot Start and Anti-Stick are available, guaranteeing easy arc ignition and stable welding even with difficult electrodes. This is a tool made for those who do not accept compromises in quality.
? Readiness to Work with +ACC Package – Comprehensive Welding Solution
The TELWIN ELECTROMIG 550 SYNERGIC version with the “+ACC” designation is a guarantee that you’re getting not just the welder itself, but a complete set of accessories necessary to start working immediately. While the exact contents of the package may vary from distributor to distributor, as standard it includes a high-quality MIG/MAG welding chuck tailored to the power of the machine, a ground cable with clamp, and often a transport cart to facilitate the mobility of this powerful unit, as well as a set of feeding rollers for common wire diameters.
For the professional, this saves time and money by eliminating the need to separately select and order compatible accessories. All components are optimally matched to the welder’s capabilities, ensuring trouble-free operation and top performance. When you invest in the +ACC package, you get the assurance that your new Electromig 550 is ready to meet any challenge from day one.
Technical Specifications
| Parameter | Value |
|---|---|
| Catalog number | 816193 |
| EAN code | 8056151814326 |
| Power supply | Three-phase AC 400V 50/60Hz or Single-phase AC 230V 50/60Hz |
| MIG/MAG welding current range | 20 – 500 A |
| At 400V | 500 A @ 40% ; 400 A @ 60% ; 350 A @ 100% ( |
| Idle state voltage | approx. 70 V (typical value) |
| Maximum power consumption | approx. 25 kW (400V) / approx. 12 kW (230V) (estimated values) |
| Power factor (cos φ) | 0.9 |
| Degree of protection | IP23 |
| Supported steel wire diameters | 0.6 – 2.0 mm |
| Supported diameters of stainless steel wire | 0.8 – 2.0 mm |
| Supported diameters of aluminum wire | 0.8 – 1.6 mm |
| Supported core wire diameters | 1.0 – 2.0 mm |
| Supported MMA electrode diameters | 1.6 – 8.0 mm |
| Number of feeder rolls | 4 (typical for this class) |
| Welding processes | MIG/MAG Synergic, MIG/MAG Manual, flux-cored wire (FLUX), soldering, MMA (covered electrode), TIG DC-Lift |
| Number of synergy programs | More than 40 predefined curves (typical value for Telwin Synergic) |
Key Features and Benefits
- ⚡ Versatile 230V/400V Power Supply: Innovative technology allows the unit to operate on both single-phase 230V and three-phase 400V power, automatically adjusting the operating parameters. For the professional, this means maximum flexibility – the ability to use the welder anywhere from large industrial halls to smaller workshops or field work, without sacrificing key functions and with performance optimization depending on the available source.
- ? Intelligent Synergic Control (Synergic Control): Advanced software with predefined welding programs for different materials (steel, stainless steel, aluminum), wire diameters and shielding gases. Simply select the appropriate combination and the device automatically sets the optimal parameters, such as wire feed speed and arc voltage. This reduces setup time, minimizes the risk of errors and ensures reproducible, high quality welds even for less experienced operators, while giving full control to advanced users through manual adjustments.
- ? Powerful Power and High Duty Cycle: Welding current of up to 500A (with 400V power supply) and a high duty cycle allow you to weld thick materials and carry out prolonged work without the risk of overheating the machine. This guarantees reliability and production continuity in the most demanding industrial applications, such as welding heavy steel structures, agricultural machinery or infrastructure components.
- ? Multiprocessing at the Highest Level: The Electromig 550 Synergic is not just about MIG/MAG. It also offers excellent MMA (shielded electrode) welding results thanks to Hot Start, Arc Force and Anti-Stick functions, as well as precision TIG DC-Lift welding and the ability to braze galvanized sheet metal. This versatility eliminates the need for multiple machines, saving space and cost, and allows the user to select the optimal method for each task.
- ? Advanced Arc Control Technologies (e.g. ATC, Burn-Back): Equipped with technologies such as ATC (Advanced Thermal Control) for welding thin materials with minimal distortion, electronic inductance control for optimizing arc dynamics, and precise control of wire burning time (Burn-Back). For the welder, this means better control of the weld pool, less spatter, deeper fusion, and cleaner and stronger welds, resulting in higher aesthetics and joint strength and less finishing work.
- ?️ Intuitive Interface and Personalization: an easy-to-read control panel with LCD display makes it easy to navigate functions and synergy programs. The ability to save your own personalized welding settings for frequently repeated tasks (custom programs) greatly speeds up your work and ensures consistency of results, which is crucial for series production or complex projects.
Product Application
- ? Heavy industry and production of steel structures (halls, bridges, pipelines)
- ?️ Advanced locksmith and mechanical workshops (machine repair, machine manufacturing)
- ? Shipbuilding and offshore industry (welding parts of ships, platforms)
- ? Manufacture and repair of commercial vehicles, trailers, agricultural machinery
- ? Welding of aluminum and stainless steel in the food, chemical, architectural sectors
- ? Brazing of galvanized and high-strength sheet metal in the automotive industry (body repairs)
- ? Field assembly and installation work requiring high power and power flexibility
Contents of the Kit
- ? TELWIN ELECTROMIG 550 SYNERGIC 230V/400V welding machine
- ?️ Professional MIG/MAG welding chuck (e.g. MT500 or equivalent, 3-4m).
- ? Ground wire with clamp
- ? Gas line (may be included)
- ? Feed rollers for steel wire (e.g., for 1.0-1.2 mm)
- ? Transport cart (very likely included +ACC for this class of device)
- ? Liquid cooler (if the handle is liquid-cooled, which is typical with 500A, it can be part of +ACC or an option)
- ? User Manual
- (Note: The exact contents of the “+ACC” kit may vary. Confirmation with the vendor is recommended.)
Summary: TELWIN ELECTROMIG 550 SYNERGIC 230V/400V +ACC – Your Best Investment.
TELWIN ELECTROMIG 550 SYNERGIC 230V/400V +ACC is more than just a welder – it’s your strategic partner in the pursuit of welding excellence. Unmatched power, intelligent synergy and power flexibility make it an investment that will quickly pay for itself by improving the productivity, quality and versatility of your work. Whether you are faced with the challenge of welding thick structures, precision aluminum workpieces, or working in variable workshop and field conditions, the Electromig 550 will deliver reliable results.
Trust the Italian engineering and years of experience of the TELWIN brand. Choose ELECTROMIG 550 SYNERGIC and see how technology can make the most difficult tasks easier. Contact us today to learn more and join the ranks of professionals who choose uncompromising quality! ?
Part number: 816193
EAN code: 8056151814326


