Description
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TELWIN ELECTROMIG 550 SYNERGIC: Synergistic Power and Precision Welding for Professionals ??
Imagine a welder that not only understands your needs, but even anticipates your every move, delivering a perfect weld every time, regardless of the material or complexity of the task. This is the TELWIN ELECTROMIG 550 SYNERGIC – a synergistic semi-automatic welding machine created for professionals who do not accept compromises and expect maximum performance, reliability and intuitive operation from their equipment. Forget about time-consuming parameter selection and uncertainty about the quality of the joint. With the Electromig 550 Synergic you enter a new era of welding, where technology works for you, allowing you to focus on masterful performance.
In the world of professional welding, every second and every millimeter of the weld counts. The pressure of deadlines, increasing quality requirements and working with a variety of often difficult materials are the daily routine of every welder. TELWIN ELECTROMIG 550 SYNERGIC is the answer to these challenges. With its advanced synergy programs, microprocessor control and impressive power, this machine becomes an indispensable partner in heavy construction work, precision workshop tasks and wherever uncompromising quality counts. Its ability to operate on both 230V and 400V power supplies makes it extremely versatile and ready to operate in any conditions.
At the heart of this machine is Telwin’s innovative synergy technology, which automatically selects the optimal welding parameters after selecting the type of material, wire diameter and shielding gas. This is not only a huge time-saver, but above all a guarantee of reproducible, high-quality welds, even when welding demanding aluminum alloys or stainless steel. In addition, the wide range of welding current (up to 500A at 400V) and high duty cycle allow efficient welding of thick materials without the risk of overheating the device.
The TELWIN ELECTROMIG 550 SYNERGIC is not just about power and intelligence, but also about legendary Italian reliability and attention to detail. From the rugged chassis, to the precision 4-roll wire feeder, to advanced features such as ATC (Advanced Thermal Control) for welding thin sheet metal or the ability to weld MMA and TIG DC-LIFT, every component has been designed for heavy use and maximum ergonomics. It’s an investment that quickly pays for itself by increasing the efficiency of your work, minimizing rework and opening up new realization possibilities. ??️
Explore the Advanced Capabilities of TELWIN ELECTROMIG 550 SYNERGIC 230V/400V BASE
? Telwin Synergy: Intelligent Welding at Your Fingertips
The synergistic technology in the ELECTROMIG 550 SYNERGIC is much more than just automation. It is an advanced microprocessor system that dynamically manages the entire welding process. After entering the basic data – type of material (steel, stainless steel, aluminum, brazing), wire diameter and shielding gas type – the device itself activates an optimized synergy curve. This means that the wire feed speed is perfectly synchronized with the arc energy, ensuring optimal performance at each welding stage.
For the professional, this means not only huge time savings in setup, but also a guarantee of repeatability and the highest quality welds, even when the thickness of the weld material changes (within a certain range, the adjustment is made with a single power knob). This system minimizes the risk of human error, reduces the amount of spatter and ensures perfect fusion and aesthetic appearance of the weld face. It is ideal for both experienced welders who value speed and precision, and for those who want to seamlessly achieve excellent results on a variety of materials.
⚙️ Unmatched Power and Industrial Performance
TELWIN ELECTROMIG 550 SYNERGIC is designed for the toughest industrial applications. The impressive welding current of up to 500A (with 400V power supply) and high duty cycles (e.g. 430A at 60% cycle for 400V) attest to its powerful capabilities. Such a specification allows continuous welding of thick steel profiles, structural sheets or machine components without fear of overheating or performance degradation.
The ability to operate at two voltage levels (230V/400V) further enhances its versatility. When connected to a 400V network, the welder unleashes its full power, making it ideal for production halls and heavy workshops. In turn, the ability to work on 230V (with a correspondingly high current of up to 400A) makes it useful in places with limited power infrastructure. The professional 4-roller wire feeding mechanism guarantees stable and precise delivery of additional material, which is crucial for long work cycles and the use of larger diameter wires.
? Versatility Without Borders: Materials and Processes
The ELECTROMIG 550 SYNERGIC is a truly versatile welding center. Its advanced software includes dedicated synergy programs for welding a wide range of materials: from various grades of carbon steel, through stainless steels (inox) to demanding aluminum alloys. The device also excels at brazing galvanized and high-strength sheet metal (CuSi3, CuAl8), which is invaluable in the automotive industry and in the production of thin-walled structures.
Moreover, the functionality of this model is not limited to the MIG/MAG process. The possibility of welding with covered electrodes (MMA) opens the door to field work or welding of specific structures. In addition, the option of DC TIG welding with Lift-Arc ignition (when connected to a suitable TIG handle with a gas valve) allows precision welds to be made on stainless or carbon steel, where the highest quality and aesthetics are required. This versatility makes the ELECTROMIG 550 SYNERGIC an investment that adapts to a wide variety of needs and projects, eliminating the need for multiple specialized devices.
Technical Specifications
| Parameter | Value |
|---|---|
| Full Product Name | TELWIN ELECTROMIG 550 SYNERGIC 230V/400V BASE |
| Catalog Number | 816195 |
| EAN code | 8056151814340 |
| Power supply | Three-phase 230V (50/60Hz) or 400V (50/60Hz) |
| Welding Current Range (400V) | 20 – 500 A |
| Welding current range (230V) | 20 – 400 A |
| Duty Cycle (400V, 40°C) | 500A @ 40% ; 430A @ 60% ; 350A @ 100% |
| Duty Cycle (230V, 40°C) | 400A @ 35% ; 310A @ 60% ; 250A @ 100% |
| Rated Power (400V) | 16 kW @ 60% ; 25 kW MAX |
| Rated Power (230V) | 12 kW @ 60% ; 18 kW MAX |
| Idling voltage | 86 V |
| Maximum Spool of Wire | 15 kg (Ø 300mm) |
| Steel Wire Diameter | 0.6 – 2.0 mm |
| Stainless Steel Wire Diameter | 0.8 – 2.0 mm |
| Aluminum Wire Diameter | 0.8 – 1.6 mm (requires special rollers and Teflon insert) |
| Diameter of the Core Wire | 1.0 – 2.0 mm |
| Wire diameter for soldering (CuSi3, CuAl8) | 0.8 – 1.2 mm |
| Wire Feeder | Integrated, professional, 4-roll |
| Insulation Class | H |
| Enclosure Protection Grade | IP23 |
| Dimensions (L x W x H) | 1030 x 510 x 1450 mm |
| Weight of the Device | 102 kg |
| MMA welding capability | Yes (rutile, alkaline, stainless, cast iron electrodes) |
| DC-LIFT TIG welding capability | Yes (with appropriate TIG handle with valve) |
Key Features and Benefits
- ? Advanced Synergy (One-Touch Technology): Telwin’s microprocessor-based control with synergy technology automatically adjusts welding parameters after the user selects only the type and diameter of wire and shielding gas. The device selects the optimal wire feed speed and arc energy on its own, guaranteeing perfect fusion and weld aesthetics. For the professional, this means a drastic reduction in preparation time, elimination of setting errors, repeatability of results and the ability to quickly rearm the machine for different tasks, resulting in higher productivity and less material waste.
- ⚡ Dual Supply Voltage (230V/400V): The unit’s ability to operate on both 400V and 230V three-phase power provides unparalleled flexibility. Regardless of the available power infrastructure in the workshop or on the assembly site, the ELECTROMIG 550 SYNERGIC is ready to go, offering full power (at 400V) or very high power (at 230V). This is a key advantage for companies working in different locations or in facilities with diverse electrical installations, eliminating the need for several machines.
- ? Impressive Power and High Duty Cycle: A welding current range of up to 500A with 400V power and high duty cycles (e.g., 430A @ 60% for 400V) allow the welding of thick structural components without interruptions or concerns about overloading. The professional gains confidence that the welder can handle the toughest industrial tasks, ensuring continuous operation and high productivity, which is crucial for large projects and welding responsible structures.
- ? Material and Process Versatility: the ELECTROMIG 550 SYNERGIC is a true multitalent. In addition to MIG/MAG welding of carbon steels, stainless steels and aluminum, the machine also offers programs for brazing galvanized sheets (CuSi3, CuAl8), welding with cored wires, and the ability to operate in MMA (covered electrode) and TIG DC-LIFT modes. For the welder, this means having a single, universal tool for virtually any task, reducing equipment investment costs and increasing the range of services offered.
- ?️ ATC (Advanced Thermal Control) Technology: Telwin’s innovative arc thermal control feature allows for excellent welding of thin materials (such as body sheets). ATC prevents burn-through and thermal deformation, ensuring a stable arc and precise fusion with minimal heat input. For the specialist dealing with thin materials, it is a guarantee of clean, aesthetically pleasing welds without costly corrections and deformations.
- ?️ Robust Design and Professional Feeder: A sturdy chassis, top-quality components and an integrated, high-precision 4-roll wire feeder ensure reliability and smooth wire feeding even with long welding torches and demanding wires (such as aluminum). This translates into a stable welding process, less wear and tear on consumable parts and a long machine life, which is crucial in intensive industrial operation.
Product Application
- ? Manufacturing of heavy steel structures and industrial machinery
- ⚓ Shipbuilding and offshore industry (welding of hulls, platforms)
- ? Manufacture and repair of commercial vehicles, trailers, agricultural machinery
- ?️ Construction and installation of structures on construction sites
- ? Large locksmith, welding and fabrication workshops
- ? Welding of pipelines and pressure vessels
- ?️ Reconditioning and surfacing of machine parts
- ? Advanced body repairs and aluminum structures (with appropriate tooling)
- ? Brazing of galvanized and coated sheets in the automotive and HVAC industries
Contents of the Kit
- ? TELWIN ELECTROMIG 550 SYNERGIC 230V/400V BASE welder (cat. no. 816195) with integrated 4-roll wire feeder
- ? Ground wire with tick clamp
- ? User Manual
- (Note: MIG/MAG welding torch, gas pressure regulator, cart, cooler (if required) and other accessories are usually sold separately as options, according to the “BASE” configuration).
Summary: TELWIN ELECTROMIG 550 SYNERGIC 230V/400V BASE – Your Best Investment.
TELWIN ELECTROMIG 550 SYNERGIC is more than just a welder – it’s your reliable partner in the pursuit of welding perfection. With a combination of synergistic intelligence, powerful performance and application versatility, you get a tool that will revolutionize your workshop and allow you to complete even the most ambitious projects. Invest in technology that works for you, delivering superior quality, time savings and uncompromising performance. Choose TELWIN and feel the difference that synergy makes at the highest level! Contact us to learn more and customize a configuration to meet your needs! ?
Part number: 816195
EAN code: 8056151814340
