Description
We are the official distributor of TELWIN brand. We guarantee the originality of the product, professional advice and service support.
TELWIN ELECTROMIG 550 SYNER. 230V/400V AQUA 4M: Industrial Power, Synergistic Precision and Liquid Cooling Reliability for Your Most Demanding Projects! ✨?
Meet the TELWIN ELECTROMIG 550 SYNERGIC AQUA – a revolutionary microprocessor-controlled welding source that redefines the standards of performance, versatility and quality in professional welding. Designed for the most demanding industrial applications, this powerful MIG/MAG, MMA and TIG DC-LIFT semi-automatic machine combines an impressive 500A of power with intelligent synergistic technology and the reliable AQUA liquid cooling system. It’s your key to faster, more precise and efficient work, regardless of the materials being welded or the complexity of the job.
Tired of quality compromises, time-consuming parameter settings and overheating handles during intensive work? ELECTROMIG 550 SYNERGIC solves these problems. Thanks to advanced synergy curves prepared by Telwin experts, the device automatically selects the optimal welding parameters after selecting the type of material, wire diameter and shielding gas. This means instant preparation for work, perfect welds from the first fusion and significant time savings, even for less experienced operators. Professionals will appreciate the possibility of full manual adjustment of parameters, giving absolute control over the process.
Innovative technologies such as ATC (Advanced Thermal Control) for welding thin sheets, arc dynamics control or pulse welding capability (with an optional module) open up new possibilities for you. Work with a wide range of materials – from structural steels to stainless steels to aluminum and its alloys, and perform high-quality brazing of galvanized sheets. The integrated, powerful AQUA liquid cooling system guarantees optimal handle and component temperatures even during prolonged operation with maximum load, resulting in longer equipment life and operator comfort.
TELWIN ELECTROMIG 550 SYNERGIC AQUA is not just a welder – it is a complete mobile welding station, equipped with a sturdy cart, a precision TF-500 AQUA 4-roll wire feeder and a 4-meter compound cable. The flexibility of the power supply (230V/400V) allows the unit to be used in a variety of conditions, from workshops to construction sites. Invest in technology that will increase your productivity, quality and profitability. ??️
Explore the Advanced Capabilities of TELWIN ELECTROMIG 550 SYNER. 230V/400V AQUA 4M
?? Telwin Intelligent Synergy: Welding Perfection at Your Fingertips
The synergy system in TELWIN ELECTROMIG 550 is your personal welding expert, built right into the machine. Forget complicated tables and the trial-and-error method. Simply select your material type and thickness, wire diameter and shielding gas type, and the microprocessor will automatically set the optimal welding parameters, including wire feed speed and arc voltage. The device offers as many as 40 predefined synergy programs, covering a wide range of applications, from carbon steels and stainless steels to aluminum and brazing.
For professionals who value complete control, the Telwin synergy system is not a limitation, but a powerful support. Each program can be fine-tuned to individual preferences and specific working conditions. What’s more, you can save your own customized welding programs to instantly recall the ideal settings for repetitive tasks. This guarantees reproducible , high-quality welds, reduces prep time and minimizes the risk of errors, resulting in real material and time savings.
❄️? AQUA Cooling Reliability: Non-Stop Operation Without Compromise
Intense welding work, especially at high currents and welding thick materials, generates considerable heat. The TELWIN ELECTROMIG 550 AQUA version is equipped with a high-performance liquid cooling system, G.R.A. 50, which efficiently dissipates heat from the welding torch and key components of the TF-500 AQUA wire feeder. With this solution, you can weld for long hours without worrying about overheating the handle, a common problem with conventional air-cooled systems on high-cycle jobs.
The benefits are obvious: significantly extended life of the welding chuck and its consumable parts (current tips, gas nozzles), reducing operating costs. Equally important, the cooled chuck provides greater comfort for the welder, minimizing fatigue and allowing him to maintain full precision throughout the working day. The AQUA cooling system is a guarantee of stability of welding parameters even in the harshest conditions, allowing you to work with maximum efficiency and without unplanned downtime.
?️? Welding Process Versatility: One Device, Infinite Possibilities
The TELWIN ELECTROMIG 550 SYNERGIC AQUA is a real “workhorse” for any professional workshop, offering impressive flexibility by supporting multiple welding processes. The primary function is, of course, MIG/MAG welding, both in synergistic and fully manual modes, which allows you to work with carbon steels, stainless steels, aluminum and its alloys. The device also excels at soldering with CuSi3 and CuAl8 wires, which is ideal for joining galvanized sheets and high-strength steels in the automotive industry, minimizing damage to the zinc coating and heat distortion.
But that’s not all! The ELECTROMIG 550 also offers powerful MMA (shielded electrode) welding up to 400A, with Hot Start, Arc Force and Anti Stick functions, making it the perfect tool for assembly and repair work in the field. In addition, the ability to TIG DC welding with LIFT ignition opens the door to precision work on stainless steel and other metals. The ability to weld with self-shielding wires (FLUX) without shielding gas further increases its versatility in the field. When you invest in one device, you get a versatile tool ready to meet any welding challenge.
?? Precision 4-Roll Wire Feeder TF-500 AQUA: Stable Arc Guarantee
Weld quality starts with stable and precise wire feeding. The TELWIN ELECTROMIG 550 SYNERGIC AQUA includes the professional TF-500 AQUA external wire feeder with four-roll drive. This advanced mechanism ensures that the welding wire is moved securely and smoothly, regardless of the type, diameter or length of the welding chuck. This is especially important when working with soft wires, such as aluminum, and core wires, which are more prone to distortion and feeding problems with two-roll systems.
The four-roller system minimizes the risk of wire slippage, deformation and jams in the guide, resulting in uninterrupted operation and an exceptionally stable welding arc. A stable arc, in turn, means fewer spatters, deeper fusion, better control over the weld pool and, ultimately, welds of excellent quality and appearance. The TF-500 AQUA feeder is also liquid-cooled, which further increases its reliability under heavy use. Professionals will appreciate the ease of changing rollers and adjusting the pressure, which allows the feeder to be quickly adapted to different tasks.
Technical Specifications
| Parameter | Value |
|---|---|
| Full Model Name | TELWIN ELECTROMIG 550 SYNER. 230V/400V AQUA 4M |
| Catalog number | 816864 |
| EAN code | 8056590375884 |
| Power supply | Three-phase 400V 50/60Hz or Single-phase 230V 50/60Hz |
| Maximum power consumption | 20 kW (400V) / 15 kW (230V) |
| Rated power consumption (60%) | 13 kW (400V) / 9 kW (230V) |
| Mains protection | 20A (400V) / 40A (230V) |
| Power factor (cos φ) | 0.9 (400V) / 0.7 (230V) |
| Welding current adjustment range (400V) | 20 – 500 A |
| Welding current control range (230V) | 20 – 400 A |
| Duty cycle (EN 60974-1, 40°C, 400V) | 500 A @ 40% ; 400 A @ 60% ; 330 A @ 100% |
| Duty cycle (EN 60974-1, 40°C, 230V) | 400 A @ 30% ; 300 A @ 60% ; 240 A @ 100% |
| Idle voltage | 78 V |
| Number of synergy programs | 40 factory-made + ability to save your own |
| Steel wire diameter | 0.6 – 2.0 mm |
| Stainless wire diameter | 0.8 – 2.0 mm |
| Aluminum wire diameter (Mg/Si) | 0.8 – 1.6 mm |
| Diameter of core wire (FLUX) | 1.0 – 2.0 mm |
| Wire diameter for soldering (CuSi3, CuAl8) | 0.8 – 1.2 mm |
| Welding methods | MIG/MAG Synergic, MIG/MAG Manual, MMA (covered electrode), TIG DC LIFT, FLUX, Brazing. |
| Wire feeder | External, 4-roll (TF-500 AQUA) |
| Cooling | Liquid (G.R.A. Cooling Module 50) |
| Degree of protection | IP23 |
| Overall dimensions of the set (L x W x H) | 945 x 475 x 1300 mm (with cart) |
| Weight of the set | approx. 149 kg |
Key Features and Benefits
- ? Telwin Intelligent Synergy Control: The machine uses advanced, preloaded synergy programs (more than 40) for different materials (steel, stainless steel, aluminum, CuSi/CuAl brazing), wire diameters and shielding gases. Simply select the appropriate parameters and the welder automatically adjusts the wire feed speed and arc characteristics. For the professional, this means a drastic reduction in setup time, repeatable weld quality regardless of the operator, and the ability to focus on welding technique rather than tediously searching for settings. A full manual adjustment option allows fine-tuning of parameters to meet specific needs.
- ? Impressive Power and Industrial Performance: With a maximum welding current of 500A at 40% duty cycle (for 400V power supply), the ELECTROMIG 550 SYNERGIC effortlessly handles thick materials and the most demanding tasks in heavy manufacturing, steel construction or shipbuilding. The high duty cycle (e.g., 400A at 60%) guarantees continuous operation without unnecessary interruptions, which directly translates into increased productivity and profitability of ongoing projects.
- ? AQUA Integrated Liquid Cooling System: The high-performance cooling module G.R.A. 50 in combination with the liquid-cooled welding chuck and TF-500 AQUA wire feeder ensures optimum operating temperature of key components even during prolonged welding at high current. For the welder, this means higher working comfort (cooler handle), longer life of the handle consumables, and the ability to work continuously at maximum loads, which is crucial in industrial applications.
- ⚙️ Welding Process Versatility: The ELECTROMIG 550 SYNERGIC is a true multitalent. In addition to standard MIG/MAG welding (synergic and manual), the machine offers the ability to weld with shielded electrode (MMA) at up to 400A, precision TIG DC welding with LIFT ignition, as well as welding with self-shielded wires (FLUX) and brazing of galvanized sheets (CuSi3, CuAl8). Such versatility allows a wide range of tasks to be performed with a single machine, eliminating the need to invest in multiple machines and saving valuable space in the workshop.
- ? Precision 4-Roller Wire Feeder TF-500 AQUA: The professional external wire feeder with four drive rollers guarantees smooth, stable and precise feeding of welding wire, which is absolutely crucial for maintaining a stable arc and achieving high-quality welds, especially when working with aluminum wires, stainless steel wires and wires with larger diameters and long holders. It minimizes the risk of wire jams, reduces downtime and ensures repeatable welding results.
- ? Flexibility of 230V/400V Power Supply: The ability to operate on both three-phase 400V and single-phase 230V power (with the maximum current adjusted accordingly) makes this welder an extremely versatile tool. Professionals can easily use it in a variety of locations – from large production halls with access to three-phase power, to smaller workshops or field work where only single-phase power is available.
- ? Advanced Arc Control Features (including ATC): The device is equipped with a number of advanced features, such as ATC (Advanced Thermal Control) technology for welding thin materials with minimal thermal distortion, electronic inductance (arc dynamics) control for optimizing arc characteristics, Burn-Back, Hot-Start, Arc-Force (for MMA). These features allow experts to fine-tune the welding process to the specific task, material and technique, resulting in welds of the highest quality, less spatter and reduced need for post-treatment.
Product Application
- ? Production of heavy steel structures (halls, bridges, construction machinery)
- ? Shipbuilding and offshore industry (construction and repair of ships, oil platforms)
- ? Railroad industry (production and repair of rolling stock)
- ? Automotive (component manufacturing, accident repair of trucks and specialty vehicles)
- ?️ Construction and assembly work (welding of supporting structures, pipelines)
- ?️ Large locksmith and manufacturing workshops (manufacture of machinery, equipment, metal components)
- ? Welding of thick sections of carbon, low-alloy and high-alloy steels
- ✨ Precision welding of stainless steel (tanks, industrial installations)
- ✈️ Advanced welding of aluminum and its alloys (light structures, tanks, fittings)
- ? Brazing of galvanized and high-strength sheets (body repairs, production of thin-walled structures)
Contents of the Kit
- ? TELWIN ELECTROMIG 550 SYNERGIC power source (code 816134)
- ⚙️ TF-500 AQUA liquid-cooled 4-roll wire feeder unit (code 802997)
- ? G.R.A. liquid cooler module. 50 (code 802773)
- ? Transport cart for welder, feeder and cooler (code 803094)
- ? Composite cable 4m connecting the source to the wire feeder (code 125295)
- ? MIG/MAG welding chuck MT500A, 4 meters, liquid-cooled (code 742675)
- ? Ground wire 50mm², 3 meters, with clamp (code 713501)
- ? Pressure regulator for gas cylinders (code 722119)
- ? User Manual
Summary: TELWIN ELECTROMIG 550 SYNER. 230V/400V AQUA 4M – Your Best Investment.
TELWIN ELECTROMIG 550 SYNERGIC AQUA 4M is an investment that will pay off in every professional workshop and manufacturing plant. Powerful 500A output, intelligent synergy to make your work easier, reliable AQUA liquid cooling and versatility make it a leader in its class. Increase your productivity, raise the quality of your welds and minimize downtime. Don’t compromise – choose the proven Telwin solutions trusted by professionals around the world. Contact us today to learn more and upgrade your machine fleet! ?
Part number: 816864
EAN code: 8056590375884
