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TELWIN INVERPULSE 40.40 WAVE: Industrial Welding Power and Precision with Intelligent Wave OS ✨?
In today’s fast-moving industrial world, where every minute and every millimeter of precision counts, professional welders face increasing challenges. The answer to these needs is the TELWIN INVERPULSE 40.40 WAVE – a synergistic inverter MIG/MAG welder that redefines the standards for productivity, versatility and welding quality. It’s not just a tool, it’s an intelligent partner that understands your needs and helps you achieve masterful results every day.
Imagine a machine that not only delivers a powerful 400A of power, but also offers advanced welding processes such as Pulse, Double Pulse (PoP), reduced linear energy welding for thin materials (ATC) or specialized programs for shunt joint welding (Root-MIG). All this is encapsulated in the intuitive Wave OS, which guides you through the setup process, allows you to personalize parameters and guarantees repeatability. Whether you’re working with structural steel, stainless steel, aluminum or performing brazing of galvanized sheets, the INVERPULSE 40.40 WAVE will adapt to your requirements, providing welds of the highest quality.
The key to its uniqueness is the aforementioned Wave OS (Welding Advanced Visual Environment). This intelligent interface with a color TFT display not only makes it easy to select the right synergy program from dozens of predefined curves, but also allows you to fully personalize every aspect of welding. You can create and save your own programs, and with the tracking and reporting function (via USB), you have full control over the process and quality, which is invaluable for certified productions.
The integrated, high-performance AQUA liquid cooler ensures optimal cooling of the welding torch even during the most intensive work, resulting in higher duty cycle, operator comfort and longer equipment life. The robust design, 4-roller wire feeder that guarantees stable and precise feeding, and the flexibility of the power supply (230V/400V) make the INVERPULSE 40.40 WAVE a reliable and versatile tool for the most demanding professionals in industries such as steel construction, automotive, shipbuilding and machine manufacturing.
When you invest in the TELWIN INVERPULSE 40.40 WAVE, you are investing in technology that will not only streamline your daily work, but also open up new opportunities to complete complex welding projects with unprecedented ease and precision. ??️
Explore the Advanced Capabilities of TELWIN INVERPULSE 40.40 WAVE 230V/400V AQUA 4M
?? Wave OS: The Intelligent Evolution of Welding Controls.
The Wave OS (Welding Advanced Visual Environment) is the heart and brain of the INVERPULSE 40.40 WAVE welder, taking user interaction with the machine to a whole new level. The intuitive graphical interface, presented on a large color TFT display, makes even the most complex settings simple and clear. Wave OS offers welding modes tailored to the operator’s skills – from basic mode (EASY) to advanced mode (EXPERT), giving full control over every parameter.
A key advantage is intelligent synergy, which automatically selects the optimal welding parameters based on the selected material, shielding gas and wire diameter. That’s just the beginning, however. Professionals will appreciate the ability to fully customize and save up to 200 individual welding programs (JOBs), which guarantees perfect repeatability of results for serial jobs. What’s more, Wave OS allows you to track and record welding parameters (voltage, current, wire speed) on a USB flash drive. This feature is invaluable in environments requiring certification and process documentation, allowing analysis and reporting of data for every joint made.
pulsing: ? Pulse Welding Mastery: Pulse, PoP, AB Pulse Technologies for Perfect Welds.
The TELWIN INVERPULSE 40.40 WAVE is a true expert in pulse welding, offering advanced processes that revolutionize work with demanding materials. The standard Puls mode is ideal for welding aluminum and stainless steel, providing superior arc control, reduced heat input, reduced spatter and an aesthetically pleasing weld face.
Going one step further, PoP (Pulse on Pulse) technology is a double pulse that further improves the appearance of the weld, giving it the scaly effect characteristic of the TIG method, while maintaining high MIG/MAG performance. This is particularly beneficial when welding aluminum. For even greater specialization, Telwin has introduced AB Pulse and AB PoP – dedicated processes for aluminum and galvanized steel that minimize porosity and provide excellent results in even the most difficult applications. With these technologies, the professional can achieve welds of impeccable quality, reduce post-weld processing time and significantly increase the aesthetics of the final product.
?? Material and Process Versatility: from Steel to Aluminum, from ROOT-MIG to ATC
The INVERPULSE 40.40 WAVE is synonymous with versatility. With a wide range of synergistic programs and specialized processes, the device handles an impressive spectrum of materials and thicknesses. From carbon steels and stainless steels (inox) to aluminum and its alloys and the brazing of galvanized sheets (CuSi3, CuAl8), this welder offers dedicated solutions for each.
The special ROOT-MIG process is designed for easy and fast fusion plating. It allows welding with a smaller gap between workpieces, providing excellent control over the weld pool and creating smooth, even penetrations. ATC (Advanced Thermal Control) technology, on the other hand, is the key to success when welding thin materials, often found in the automotive industry. ATC precisely controls arc energy, minimizing the risk of burn-through and thermal distortion. For the professional, this means the ability to take on more diverse and demanding jobs, the certainty of excellent results, and the optimization of work time and costs.
Technical Specifications
| Parameter | Value |
|---|---|
| Full Model Name | TELWIN INVERPULSE 40.40 WAVE 230V/400V AQUA 4M |
| Catalog number | 816851 |
| EAN code | 8056590376706 |
| Power supply | 3-phase 400V 50/60Hz or 1-phase 230V 50/60Hz (automatic detection) |
| Rated power 60% / Max (400V) | 8 kW / 12 kW |
| Rated power 60% / Max (230V) | 4.5 kW / 7 kW |
| MIG/MAG welding current (400V) | 20 – 400 A |
| MIG/MAG welding current (230V) | 20 – 270 A |
| Duty cycle (EN60974-1, 40°C) 400V | 400A @ 40% ; 330A @ 60% ; 270A @ 100% |
| Duty cycle (EN60974-1, 40°C) 230V | 270A @ 40% ; 220A @ 60% ; 180A @ 100% |
| Idling voltage | 86 V |
| Steel wire diameter | 0.6 – 1.6 mm |
| Stainless wire diameter | 0.8 – 1.6 mm |
| Diameter of aluminum wire | 0.8 – 1.6 mm |
| Diameter of core wire | 0.8 – 1.6 mm |
| Wire diameter for soldering (CuSi3, CuAl8) | 0.8 – 1.2 mm |
| Number of synergy programs | More than 40 predefined |
| Degree of protection | IP23 |
| Dimensions (L x W x H) | 870 x 465 x 1125 mm |
| Weight of the set (with cart and cooler) | 86 kg |
| Standards | CE, EAC, EN60974-1, EN60974-10 (EMC Class A) |
| Cooling system | GRANDE FRIGO WAVE integrated liquid cooler |
| Wire feeder | Professional 4-roll |
Key Features and Benefits
- ? Intelligent Wave OS: This is a revolutionary welder’s work environment based on a color TFT display that simplifies interaction with the machine and provides full control. Wave OS offers advanced synergy modes, the ability to personalize parameters for each job, and the saving of individual welding programs (JOBs). For the professional, this means dramatically reduced setup time, guaranteed repeatability of ideal parameters, minimized errors, and the ability to monitor and certify welding quality thanks to the USB data storage function (voltage, current, wire speed).
- ? Advanced Pulsed Welding Processes (Pulse, PoP, AB Pulse): The INVERPULSE 40.40 WAVE offers a wide range of specialized pulse processes, including standard Puls, Pulse on Pulse (PoP) and the innovative AB Pulse for aluminum and AB PoP for galvanized steel. These technologies provide excellent control of the weld pool, minimizing spatter and heat distortion, especially when welding thin materials, aluminum and stainless steel. The result is aesthetically pleasing, high-quality welds with excellent mechanical characteristics, reduced need for post-treatment and increased productivity.
- ⚡ Versatility of 230V/400V Power Supply: The device automatically adapts to the available power source, working efficiently when connected to both a 400V three-phase mains and a 230V single-phase mains. For the user, this means maximum flexibility and the ability to work in a variety of workshop or construction site conditions, without the need for multiple devices or complicated adapters.
- ? High Efficiency AQUA Liquid Cooling: The GRANDE FRIGO WAVE’s integrated cooling module ensures the optimal operating temperature of the welding torch, even when welding with high currents and in long cycles. This translates into a significant increase in the machine’s duty cycle, higher welder comfort (cooler handle) and an extended life of the handle itself and its consumable parts.
- ? Specialized ATC and ROOT-MIG Technologies: ATC (Advanced Thermal Control) technology intelligently manages arc energy, which is crucial when welding thin materials (such as automotive), minimizing the risk of burn-through and distortion. The ROOT-MIG process has been optimized for the creation of high-quality transfusion layers, offering excellent control over the weld pool and a smaller gap between the parts to be welded. For the professional, this means easier achievement of excellent welds in difficult applications, reduced material costs and working time.
- ⚙️ Rugged Construction and Precision 4-Roll Wire Feeder: The machine is built for heavy-duty use in industrial environments. The sturdy housing and professional 4-roll wire feeding mechanism guarantee reliability, arc stability and smooth feeding of even long wire packages or aluminum wires. This translates into less downtime, higher weld quality and overall welding process efficiency.
Product Application
- ? Production and assembly of heavy steel structures
- ? Advanced auto body repair and manufacturing in the automotive sector
- ? Shipbuilding and offshore industry (welding of hull sections, equipment)
- ? Manufacture of machinery, industrial and agricultural equipment
- ?️ Welding of pipelines and industrial installations
- ?️ High-performance welding of aluminum and its alloys (tanks, frames, special structures)
- ✨ Precision welding of stainless and acid-resistant steel (food industry, chemical industry, balustrades)
- 얇은판금 Repair and manufacture of thin sheet components (ventilation, enclosures).
- ? Professional locksmith and service workshops with the highest quality requirements
Contents of the Kit
- ? TELWIN INVERPULSE 40.40 WAVE 230V/400V welding machine (cat. no. 816851)
- ? Integrated professional liquid cooler GRANDE FRIGO WAVE
- ?️ MIG/MAG MT36 liquid-cooled welding torch, length 4 meters
- ? Ground wire with clamp (length according to manufacturer’s specifications)
- ? Integrated welding cart with gas cylinder shelf
- ⚙️ Wire feed roller set (installed, e.g., for 1.0-1.2mm steel wire)
- ? User manual in Polish and warranty card
Summary: TELWIN INVERPULSE 40.40 WAVE 230V/400V AQUA 4M – Your Best Investment.
TELWIN INVERPULSE 40.40 WAVE is not just a step, but a leap into the future of welding technology. It’s an investment in unparalleled precision, performance and versatility to meet your every challenge. With its intelligent Wave OS, advanced pulsation processes and robust design, you get a partner ready for the toughest work and guaranteed world-class welds.
Don’t let equipment limitations inhibit your potential. Choose the TELWIN INVERPULSE 40.40 WAVE and experience the difference a truly professional tool can make. Contact us today to learn more and join the ranks of professionals who trust the Telwin brand! ?
Part number: 816851
EAN code: 8056590376706
