Description
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TELWIN ELECTROMIG 450 SYNERGIC: Professional Power and Synergic Precision for Every Welding Challenge! ?✨
In the world of professional welding, where every second counts and the quality of the weld determines the safety and durability of the structure, choosing the right tool is crucial. TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE is the answer to the growing demands of professionals who are looking not only for powerful power, but also for intelligent solutions that make everyday work easier and guarantee reproducible, excellent results. Forget about compromises – this welder is designed to meet the toughest tasks in industry, manufacturing and service workshops.
Imagine a machine that intuitively understands your needs. With advanced synergistic control, the TELWIN ELECTROMIG 450 eliminates the time-consuming and often frustrating process of manually selecting welding parameters. All you have to do is select the type of material, wire diameter and thickness to be welded, and the machine’s microprocessor will automatically set the optimal current, arc voltage and wire feed speed. This is not only a huge time-saver, but above all a guarantee of obtaining perfect welds from the first to the last centimeter, even when welding in difficult positions or under changing working conditions.
At the heart of this machine is a powerful current source, capable of delivering up to 400A (with 400V power supply), which allows for efficient welding of thick steel, stainless steel or aluminum materials. Versatility is another name for the ELECTROMIG 450 SYNERGIC – the machine supports MIG/MAG processes (in synergistic and manual modes), FLUX core wire welding without shielding gas, MMA covered electrode welding and precision TIG DC-LIFT welding. Such flexibility makes it the only machine you need to tackle a wide variety of projects – from heavy construction to pipelines to precision repair work.
The ELECTROMIG 450 SYNERGIC BASE model is designed for harsh industrial environments. The robust design on a cart provides mobility within the workshop and stability during operation. The ability to be powered by both three-phase 400V and single-phase 230V mains (with power adjusted accordingly) makes it extremely adaptable to different working environments. It’s an investment that quickly pays for itself, increasing productivity, quality and your competitiveness in the market. ??️
Explore the Advanced Capabilities of TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE
?✨ Telwin Synergy: Intelligent Welding at Your Fingertips
The synergy system in TELWIN ELECTROMIG 450 is your personal welding expert built into the machine. Forget about complicated tables and time-consuming trial-and-error parameter selection. Thanks to an advanced microprocessor, the machine stores dozens of optimized welding curves for different combinations of material (steel, stainless steel, aluminum), wire diameter and shielding gas type.
Once you select these three basic pieces of information, the welder automatically determines the optimal arc voltage and wire feed speed, dynamically adjusting them during welding to ensure a perfectly stable arc and excellent weld quality. For you, this means not only huge time savings, but also repeatable results, less risk of errors and the ability to focus on the precision of the handle guidance. Features such as Arc Length Control allow you to fine-tune the weld characteristics to your individual preferences and the specifics of the job, even in synergy mode.
?️? Versatility Without Compromise: One Migomat, Many Possibilities
The TELWIN ELECTROMIG 450 SYNERGIC is a true welding combine. It is designed to handle a wide range of tasks, eliminating the need to invest in a lot of specialized equipment. In MIG/MAG mode, it excels at welding structural steels, stainless steels and aluminum alloys, offering both synergistic mode for maximum simplicity and manual mode for full control by experienced welders. The ability to weld cored wire (FLUX) without shielding gas makes it ideal for field work where wind could interfere with gas shielding.
The MMA mode with up to 400A current allows welding with covered electrodes up to 6 mm in diameter, which is crucial for heavy construction or repairs. Hot Start, Arc Force and Anti-Stick functions guarantee easy arc ignition, stable welding and prevent electrode sticking. In addition, the TIG DC-LIFT mode with contact ignition enables precision welding of carbon and stainless steels, ideal for applications requiring high aesthetics and weld quality, such as in the food and pharmaceutical industries.
?⚡ Power and Efficiency for Industry: Work Longer and More Effectively
The ELECTROMIG 450 SYNERGIC is built for heavy-duty use in industrial settings. An impressive maximum current of 400A at 400V and a high duty cycle (e.g., 300A at 60% for 400V) mean the unit can operate for long periods under heavy load without risk of overheating or performance degradation. This is crucial when welding thick sheet metal, multi-layer welds or long joints in steel structures, bridges, heavy machinery or tanks.
A robust 4-roller wire feeding mechanism ensures smooth and stable feeding of even long packages of welding fixtures and larger diameter wires, including aluminum wires, which are more prone to jamming. In addition, the ability to be powered by both three-phase 400V and single-phase 230V mains (with power adjusted accordingly) gives you the flexibility to choose where you work. Whether you’re working in a large manufacturing facility or completing a job at a site with limited infrastructure, the ELECTROMIG 450 SYNERGIC will deliver the power and reliability you need.
Technical Specifications
| Parameter | Value |
|---|---|
| Full Name | TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE |
| Catalog number | 816192 |
| EAN code | 8056151814319 |
| Supply voltage | 3~ 400V 50/60Hz / 1~ 230V 50/60Hz |
| Network protection [A]. | 16A (400V) / 32A (230V) |
| Rated power (60% / MAX) at 400V | 10 kW / 15 kW |
| Rated power (60% / MAX) at 230V | 6.5 kW / 10 kW |
| Power factor (cosphi) | 0.9 (400V) / 0.7 (230V) |
| Idle state voltage | 65V (400V) / 80V (230V) |
| Welding current control range (400V) | 20 – 400 A |
| Welding current adjustment range (230V) | 20 – 300 A |
| Maximum current (400V, @40°C) | 400A @ 30% |
| Maximum current (230V, @40°C) | 300A @ 30% |
| Welding current at 60% cycle (400V, @40°C) | 300 A |
| Welding current at 60% cycle (230V, @40°C) | 220 A |
| Welding current at 100% cycle (400V, @40°C) | 240 A |
| Welding current in 100% cycle (230V, @40°C) | 170 A |
| Steel wire diameter | 0.6 – 1.6 mm |
| Stainless wire diameter | 0.8 – 1.6 mm |
| Aluminum wire diameter | 0.8 – 1.2 mm (for optimal results, larger diameters can be used with appropriate tooling) |
| Diameter of self-stripping wire (FLUX) | 0.8 – 1.6 mm (recommended 1.0 – 1.2 mm for some applications) |
| MMA covered electrode diameter | 1.6 – 6 mm |
| Number of feeder rolls | 4 |
| Number of synergy programs | Dozens of built-in synergy curves |
| Protection class | IP23 |
| Dimensions (L x H x W) | 945 x 565 x 830 mm |
| Weight | 86 kg |
Key Features and Benefits
- ? Advanced Synergistic Control (Microprocessor Controlled): The machine uses microprocessor control to automatically adjust MIG/MAG welding parameters based on the selected material, shielding gas and wire diameter. This means no more trial and error method! For the professional, this translates into drastically reduced set-up time, reproducible, high quality welds regardless of operator skill, and reduced consumption of welding consumables. Even less experienced welders can achieve excellent results.
- ? Versatility of Welding Processes (MIG/MAG, MMA, TIG DC-LIFT, FLUX): TELWIN ELECTROMIG 450 is a true multi-talent. It allows MIG/MAG welding (steel, stainless, aluminum, powdered wires), MMA covered electrode welding (rutile, alkaline, stainless, cast iron) and precision TIG Lift welding in argon shielding (steel, stainless steel). The professional gains a single, universal tool for virtually any task, which eliminates the need for multiple machines, saves space in the workshop and reduces investment costs.
- ? Impressive Power and High Duty Cycle: With a welding current of up to 400A (at 400V) and a duty cycle of 300A @ 60%, this welder is built for tough, long-lasting industrial tasks. It allows welding thick sections of material without the risk of overheating the machine. For the specialist, this means the ability to work uninterrupted on demanding projects, greater productivity and the assurance that the machine will not fail at a crucial moment.
- ⚡ Dual Supply Voltage (230V/400V): The ability to operate on both three-phase 400V and single-phase 230V power (with a correspondingly limited welding current of up to 300A) provides unparalleled flexibility. The unit can be used in large industrial plants as well as in smaller workshops or even in the field where access to the 400V grid may be limited. That’s greater mobility and a wider range of potential jobs.
- ⚙️ Intelligent Arc Assist Functions: In MMA mode, features such as Arc Force (dynamic short-circuit current control), Hot Start (easier arc ignition) and Anti-Stick (preventing electrode sticking) are available. In MIG/MAG mode, synergy ensures a stable arc under all conditions. For the professional, this means easier welding, less spatter, deeper fusion and more aesthetically pleasing welds, which reduces finishing time and increases the quality of the final product.
- ? Precise Adjustment and Clear Display: The intuitive control panel with digital display allows quick and precise setting of all welding parameters, including selection of synergy programs, operating mode (2T/4T, spot welding), adjustment of arc dynamics (electronic inductance), post-weld gas discharge time (post-gas) or wire speed (soft-start). That’s full control over the process and the ability to adapt the arc characteristics to the specific needs of the application.
Product Application
- ? Welding of heavy and medium steel structures (halls, bridges, machine frames)
- ? Shipbuilding and offshore industry (welding of hull components, deck equipment)
- ? Railroad (production and repair of rolling stock)
- ? Automotive workshops and vehicle manufacturing (body repairs, frames, exhaust systems, special designs)
- ?️ Manufacturing of industrial machinery and equipment
- ?️ Construction (metal structures, reinforcement)
- ? Maintenance and repair in industrial plants
- ? Production of tanks, pipelines and boilers
- ? Agriculture (repair and manufacture of agricultural machinery)
- ? Locksmithing and artistic blacksmithing (works requiring high power and precision)
Contents of the Kit
- ? TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE (816192) unit integrated with the cart
- ? Ground wire with clamp
- ? User Manual
- ? Warranty card
- Note: The standard “BASE” kit does not include the MIG/MAG welding chuck, MMA electrode holder, TIG chuck, gas pressure regulator or welding wire. These items must be selected separately according to individual needs and preferred welding processes.*
Summary: TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE – Your Best Investment.
TELWIN ELECTROMIG 450 SYNERGIC is not just a welder – it’s your reliable partner for the most demanding welding projects. With the combination of powerful power, intelligent synergy and process versatility, you get a tool that will increase your productivity, ensure the highest quality welds and meet every challenge. An investment in the ELECTROMIG 450 is a step toward professionalism and efficiency at the highest level.
Don’t wait for the competition to overtake you! Contact us today to learn more about the TELWIN ELECTROMIG 450 SYNERGIC and choose the configuration perfectly suited to your needs. Trust the Italian technology and experience of the TELWIN brand! ?
Part number: 816192
EAN code: 8056151814319
