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TELWIN ELECTROMIG 450 SYNERGIC: Professional Power and Synergic Precision for Every Welding Challenge.
In the world of professional welding, where every second counts and the quality of the weld decides the safety and durability of a structure, choosing the right tool is the key. The TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE is the answer to the growing demands of specialists who look not only for strong output but also for intelligent solutions that make daily work easier and guarantee repeatable, excellent results. Forget compromises, this welder was designed to handle the heaviest tasks in industry and in production and service workshops.
Imagine a machine that understands your needs intuitively. Thanks to advanced synergic control, the TELWIN ELECTROMIG 450 removes the time consuming and often frustrating process of setting welding parameters by hand. You only select the material type, the wire diameter and the thickness of the welded part, and the microprocessor of the machine sets the best values of current, arc voltage and wire feed speed automatically. That is not only a large saving of time but above all a guarantee of perfect welds from the first to the last centimetre, even when welding in difficult positions or under changing working conditions.
The heart of this machine is a strong power source able to deliver up to 400A (with a 400V supply), which allows efficient welding of thick steel, stainless and aluminium materials. Versatility is the second name of the ELECTROMIG 450 SYNERGIC, the machine handles the MIG/MAG processes (in synergic and manual mode), welding with FLUX cored wire without shielding gas, MMA welding with a stick electrode and precise TIG DC-LIFT welding. This flexibility makes it the only machine you need to handle varied projects, from heavy structures, through pipelines, up to precise repair work.
The ELECTROMIG 450 SYNERGIC BASE model was designed for difficult industrial conditions. The solid construction on a trolley gives mobility within the workshop and stability during work. The option of a three phase 400V supply and a single phase 230V supply (with suitably matched power) makes it exceptionally adaptable to different working environments. This is an investment that pays for itself quickly by raising output, quality and your competitiveness on the market.
Get to Know the Advanced Options of the TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE
Telwin Synergy: Intelligent Welding Within Reach
The synergic system in the TELWIN ELECTROMIG 450 is your personal welding expert built into the machine. Forget complicated tables and the time consuming selection of parameters by trial and error. Thanks to the advanced microprocessor, the machine holds dozens of optimised welding curves for different combinations of material (steel, stainless steel, aluminium), wire diameter and type of shielding gas.
Once you select these three basic pieces of information, the welder sets the best arc voltage and wire feed speed and adjusts them dynamically during welding to give a perfectly stable arc and excellent weld quality. For you this means not only a large saving of time but also repeatable results, less risk of error and the ability to concentrate on precise guidance of the torch. Functions such as arc length adjustment (Arc Length Control) let you match the weld characteristics precisely to your own preferences and to the nature of the task, even in synergic mode.
Versatility Without Compromise: One MIG/MAG Welder, Many Options
The TELWIN ELECTROMIG 450 SYNERGIC is a true welding workhorse. It was designed to handle a broad spectrum of tasks and to remove the need to invest in several specialist machines. In MIG/MAG mode it copes excellently with the welding of structural steels, stainless steels and aluminium alloys and offers both a synergic mode for maximum simplicity and a manual mode for the full control of experienced welders. The ability to weld with flux cored wire (FLUX) without shielding gas makes it ideal for work on site, where wind could disturb the gas shield.
MMA mode with a current up to 400A allows welding with stick electrodes of a diameter up to 6 mm, which matters on heavy structures and repairs. The Hot Start, Arc Force and Anti-Stick functions guarantee easy arc ignition and stable welding and prevent the electrode from sticking. In addition, TIG DC-LIFT mode with contact ignition allows precise welding of carbon and stainless steels, ideal for applications that require a high standard of weld appearance and quality, for example in the food or pharmaceutical industry.
Power and Output for Industry: Work Longer and More Efficiently
The ELECTROMIG 450 SYNERGIC was built for intensive use in industrial conditions. The impressive maximum current of 400A with a 400V supply and the high duty cycle (for example 300A at 60% for 400V) mean that the machine can work for a long time under heavy load without the risk of overheating or a drop in output. This matters most when welding thick plate, multi layer welds or long joints in steel structures, bridges, heavy machinery or tanks.
The solid 4 roll wire feed mechanism gives smooth and stable feeding even with long torch leads and wires of larger diameters, including aluminium wires, which are more prone to jamming. In addition, the option of a three phase 400V supply and a single phase 230V supply (with suitably matched power) gives flexibility in the choice of workplace. Whether you work in a large production plant or carry out an order in a place with limited infrastructure, the ELECTROMIG 450 SYNERGIC will deliver the power and reliability you need.
Technical Specification
| Parameter | Value |
|---|---|
| Full Name | TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE |
| Catalogue number | 816192 |
| EAN code | 8056151814319 |
| Supply voltage | 3~ 400V 50/60Hz / 1~ 230V 50/60Hz |
| Mains protection [A] | 16A (400V) / 32A (230V) |
| Rated power (60% / MAX) at 400V | 10 kW / 15 kW |
| Rated power (60% / MAX) at 230V | 6.5 kW / 10 kW |
| Power factor (cosphi) | 0.9 (400V) / 0.7 (230V) |
| Open circuit voltage | 65V (400V) / 80V (230V) |
| Welding current adjustment range (400V) | 20 - 400 A |
| Welding current adjustment range (230V) | 20 - 300 A |
| Maximum current (400V, @40°C) | 400A @ 30% |
| Maximum current (230V, @40°C) | 300A @ 30% |
| Welding current at 60% duty cycle (400V, @40°C) | 300 A |
| Welding current at 60% duty cycle (230V, @40°C) | 220 A |
| Welding current at 100% duty cycle (400V, @40°C) | 240 A |
| Welding current at 100% duty cycle (230V, @40°C) | 170 A |
| Steel wire diameter | 0.6 - 1.6 mm |
| Stainless wire diameter | 0.8 - 1.6 mm |
| Aluminium wire diameter | 0.8 - 1.2 mm (for the best results, larger diameters possible with suitable tooling) |
| Self shielded wire diameter (FLUX) | 0.8 - 1.6 mm (1.0 - 1.2 mm recommended for some applications) |
| MMA stick electrode diameter | 1.6 - 6 mm |
| Number of feed rolls | 4 |
| Number of synergic programs | Several dozen built in synergic curves |
| Protection rating | IP23 |
| Dimensions (L x W x H) | 945 x 565 x 830 mm |
| Weight | 86 kg |
Key Features and Benefits
- Advanced Synergic Control (Microprocessor Controlled): The machine uses microprocessor control to adjust the MIG/MAG welding parameters automatically on the basis of the chosen material, shielding gas and wire diameter. That means an end to trial and error. For a professional this translates into a drastically shorter preparation time, repeatable, high weld quality regardless of the skill of the operator, and lower consumption of welding materials. Even less experienced welders can achieve excellent results.
- Versatility of Welding Processes (MIG/MAG, MMA, TIG DC-LIFT, FLUX): The TELWIN ELECTROMIG 450 is a true all rounder. It allows welding with the MIG/MAG method (steel, stainless steel, aluminium, flux cored wires), with the MMA stick electrode (rutile, basic, stainless, cast iron) and precise TIG Lift welding under argon shielding (steel, stainless steel). The professional gains one universal tool for practically every task, which removes the need to own several machines, saves space in the workshop and cuts the cost of investment.
- Impressive Power and a High Duty Cycle: With a welding current up to 400A (at 400V) and a duty cycle of 300A @ 60%, this welder was built for heavy, long industrial tasks. It allows the welding of thick sections without the risk of overheating the machine. For a specialist this means the ability to work without interruption on demanding projects, higher productivity and the certainty that the machine will not fail at the crucial moment.
- Dual Supply Voltage (230V/400V): The ability to work both on a three phase 400V supply and on a single phase 230V supply (with the welding current suitably limited to 300A) gives unmatched flexibility. The machine can be used in large industrial plants as well as in smaller workshops or even on site, where access to a 400V supply may be limited. That means greater mobility and a broader range of potential orders.
- Intelligent Arc Support Functions: In MMA mode you have functions such as Arc Force (dynamic adjustment of the short circuit current), Hot Start (easier arc ignition) and Anti-Stick (prevention of electrode sticking). In MIG/MAG mode, synergy gives a stable arc in typical workshop conditions. For a professional this means easier welding, less spatter, deeper penetration and better looking welds, which shortens the finishing time and raises the quality of the final product.
- Precise Adjustment and a Clear Display: The intuitive control panel with a digital display allows quick and precise setting of all welding parameters, including the choice of synergic programs, the operating mode (2T/4T, spot welding), the adjustment of arc dynamics (electronic inductance), the gas flow time after welding (post-gas) and the wire approach speed (soft-start). That is full control over the process and the ability to match the arc characteristics to the specific needs of the application.
Product Applications
- Welding of heavy and medium steel structures (halls, bridges, machine frames)
- Shipbuilding and offshore industry (welding of hull parts, deck equipment)
- Railways (production and repair of rolling stock)
- Car workshops and vehicle production (body repairs, frames, exhaust systems, special structures)
- Production of industrial machines and equipment
- Construction (metal structures, reinforcement)
- Maintenance and overhauls in industrial plants
- Production of tanks, pipelines and boilers
- Agriculture (repair and production of agricultural machinery)
- Metalwork and artistic smithing (work that requires high power and precision)
Summary: TELWIN ELECTROMIG 450 SYNERGIC 230/400V BASE - Your Best Investment
The TELWIN ELECTROMIG 450 SYNERGIC is not only a welder, it is your reliable partner on the most demanding welding projects. Thanks to the combination of strong power, intelligent synergy and versatility of processes, you gain a tool that will raise your productivity, give you the highest weld quality and let you meet every challenge. An investment in the ELECTROMIG 450 is a step towards professionalism and efficiency at the highest level.
Do not wait until the competition gets ahead of you. Contact us today to learn more about the TELWIN ELECTROMIG 450 SYNERGIC and to choose the configuration matched perfectly to your needs. Put your trust in Italian technology and in the experience of the TELWIN brand.
Catalogue number: 816192
EAN code: 8056151814319
