Description
SpawLab – your Authorized Voestalpine Böhler Welding Partner in Poland!
We are an official distributor of Voestalpine Böhler Welding equipment and an Authorized Service Center in Poland. Our team has undergone rigorous technical training directly in Italy at the manufacturer’s centers.
When you choose SpawLab, you are assured of original products, access to Böhler Welding solutions, professional advice and service support.
Böhler Welding TERRA NX 500 PME ROCKSTAR – 55.13.01401
The Böhler Welding TERRA NX 500 PME ROCKSTAR is a synergistic, pulsed MIG/MAG welding source of the highest class, designed for professionals expecting uncompromising performance and precision in demanding industrial applications. The PME (External) model with separate wire feeder guarantees maximum operational flexibility, and the powerful 500A output combined with Böhler Welding’s advanced welding processes, such as QuickPulse and RapiDeep, ensures excellent weld quality and a significant increase in productivity when welding steel, stainless steel and aluminum.
The TERRA NX 500 PME ROCKSTAR, based on the innovative MultiLine Three Level® inverter, is synonymous with ‘Made in Europe’ reliability and intelligent ‘Full Welding Solutions’. It is the ideal choice for sectors such as heavy steel construction, shipbuilding, automotive, and anywhere else where top quality and optimized welding costs count.
Explore the Advanced Capabilities of the TERRA NX 500 PME ROCKSTAR.
⚙️ Innovative MultiLine Three Level® Inverter
Böhler Welding’s patented MultiLine Three Level® inverter technology is at the heart of the TERRA NX series, including the 500 PME ROCKSTAR model. It features three-level power commutation, which translates into significantly higher energy efficiency (reduced power consumption) and excellent welding arc stability and dynamics.
Thanks to this technology, the device is more resistant to fluctuations in supply voltage and provides a faster response of the control system to changes in welding conditions. This results in better weld quality, fewer spatters and the ability to work efficiently with long welding leads without sacrificing performance. This is a direct benefit to the professional in terms of lower operating costs, greater reliability and better control over the welding process.
? ArcDrive Advanced Welding Process.
ArcDrive is an enhanced, digitally controlled MIG/MAG standard (short arc) welding process developed by Böhler Welding. A key feature of ArcDrive is an extremely stable and highly reactive welding arc that dynamically adjusts to changes in the length of the free wire exit or surface irregularities.
For the welder, this means easier arc guidance, especially in forced positions and when welding joints with larger gaps. The process significantly reduces the amount of weld spatter, which minimizes the time needed for weld post-treatment and reduces the cost of cleaning materials. ArcDrive is ideal for welding carbon steels, stainless steels, aluminum and cored wires, ensuring high quality and repeatable joints.
? Precision Pulsing Process PulsDrive
PulsDrive is a digital MIG/MAG pulse welding process from Böhler Welding that provides superior control over material transfer to the weld pool. It operates on a “one pulse – one drop” principle, which allows for precise, nearly spatter-free welding of a wide range of materials, including aluminum, stainless and high-alloy steels.
The main benefits of PulsDrive are excellent weld face quality and appearance, minimal heat introduction (which reduces distortion, especially in thin materials) and high arc control. The process is particularly effective for welding in forced positions and for creating welds with an aesthetic appearance, eliminating the need for additional machining.
⚡️ Dynamic Welding Process RapiDeep
RapiDeep is an innovative MIG/MAG welding process from Böhler Welding, designed to maximize fusion depth while increasing welding speed. It features a highly concentrated, stable arc that penetrates the material deeper than standard short-circuit processes.
With RapiDeep, professionals can achieve an increase in welding speed of up to 30-50% compared to conventional methods, while maintaining excellent joint quality. The process also reduces the amount of heat input (HI), which minimizes distortion and stress in the structure. RapiDeep is particularly effective for welding carbon and low-alloy steels, where high productivity and deep fusion are required.
? High Performance QuickPulse Process
QuickPulse is an advanced MIG/MAG pulse welding process from Böhler Welding that combines the deep penetration advantages of the RapiDeep process with the stability and quality of PulsDrive pulse welding. The result is an extremely efficient process, ideal for welding materials such as stainless steel and aluminum.
QuickPulse allows welding speeds that are up to 50% higher than traditional pulse welding, while maintaining excellent control over the weld pool and minimal heat input. This guarantees deep penetration, excellent weld appearance and reduced distortion. It is ideal for applications requiring high productivity and impeccable quality, such as in the automotive industry or in the manufacture of stainless steel structures.
? Intelligent Synergy Programs Böhler Arc
The Böhler Arc system is an integrated database containing hundreds of optimized synergy programs for MIG/MAG welding. These programs are precisely tailored to different combinations of materials (carbon steel, stainless steel, aluminum, special alloys), welding wire diameters and shielding gas types.
For the professional, Böhler Arc means significantly simplifying and speeding up the process of setting welding parameters. Once the appropriate program is selected, the device automatically selects the optimal voltage, wire feed speed and other key parameters, ensuring reproducible , high quality welds from the first start. This reduces the risk of errors, reduces preparation time and allows you to focus on getting the job done accurately, resulting in higher productivity and lower production costs. The ROCKSTAR version offers the broadest suite of these programs.
Technical Specifications
| Parameter | Value |
|---|---|
| Supply voltage | 3x400V ±15% |
| MIG/MAG welding current adjustment range | 3 – 500 A |
| MIG/MAG duty cycle (40°C) | 40% @ 500 A |
| MIG/MAG duty cycle (40°C) | 100% @ 390 A |
| Main welding processes | MIG/MAG, Pulsed MIG/MAG, MMA, TIG DC Lift |
| Inverter technology | MultiLine Three Level® |
| Version | PME (external power source, requires feeder) |
| Degree of protection | IP23S |
| Insulation class | H |
| Weight of the source | ca. 38 kg (without feeder and cooler) |
Kit Contents / Packaging
The product (TERRA NX 500 PME ROCKSTAR, cat. no. 55.13.01401) is supplied as a single piece (power source), according to the manufacturer’s standard Voestalpine Böhler Welding. Additional accessories, such as a wire feeder, cooler, welding clamps and cables, are usually available separately and individually selected to suit the customer’s needs.
Key Features and Benefits
- ✨ PME (External Source) version: A separate power source provides greater working range and flexibility in welding station configuration, ideal for large structures and complex projects.
- ?? MultiLine Three Level® Inverter: Böhler Welding’s patented technology guarantees high energy efficiency, exceptional arc stability even with long wires, and increased reliability, resulting in lower operating costs and longer unit life.
- ? Advanced Pulse Processes (including QuickPulse, Double Pulse): Enable welding of thin sheets with minimal distortion, excellent gap filling, and aesthetic quality welds comparable to TIG, especially when welding aluminum and stainless steel.
- ? Böhler Arc – Intelligent Synergy: Access to hundreds of synergy programs for different materials, wires and shielding gases significantly simplifies setting optimal parameters, speeds up work and minimizes the risk of errors, even for less experienced operators.
Product Application
- ? Heavy steel structures: High power and advanced processes ensure efficient welding of thick sections.
- ? S hipbuilding and offshore: Reliability, resistance to harsh conditions and excellent weld quality.
- ? Automotive and railroad industry: precision pulse welding of steel and aluminum, high repeatability.
- ?️ Machinery and equipment manufacturing: Material and process versatility for complex components.
- ?️ Specialty Construction: Welding of pipelines, pressure vessels and other responsible structures.
- ? Repairs and remanufacturing: can weld a variety of materials and thicknesses.
Summary: TERRA NX 500 PME ROCKSTAR – Your Investment in Quality by Böhler Welding
? Böhler Welding TERRA NX 500 PME ROCKSTAR is an investment in uncompromising performance, precision and reliability for the most demanding welding professionals. With a combination of powerful 500A output, advanced welding processes such as QuickPulse and RapiDeep, and the flexibility of the PME version, this machine guarantees superior weld quality and a significant increase in productivity. To learn more about the full capabilities of the Böhler Welding TERRA NX 500 PME ROCKSTAR and get the best deal, contact the experts at SpawLab – the official distributor and authorized service center of Voestalpine Böhler Welding in Poland. Our team, trained in Italy, is at your service.
Part number (Art. No.): 55.13.01401









