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Optrel Liteflip PAPR welding helmet shell for the e3000X system
Original, complete Optrel Liteflip welding helmet shell, factory-prepared for integration with the e3000X respiratory protection system. It is the right solution for professionals who need to replace a damaged shell without buying a whole new system, or who want to build an uncompromising protective setup from scratch, combining the advantages of the Liteflip design with top TH3 class air filtration. The set contains all the necessary components, such as headgear, face seal and air duct, ensuring a precise fit and full function.
Key features
System component
Full compatibility
PAPR-ready
Integration with e3000X
Flip-up design
For welding and grinding
Technology details
Modular design and cost-effective repairs
The Liteflip shell is a key part of the modular Optrel system, which allows individual helmet components to be replaced independently. If the shell is mechanically damaged, there is no need to pay for a new, expensive auto-darkening filter (ADF). You can simply move your existing filter into the new shell, which significantly lowers the running and servicing costs of the equipment. This approach reflects a solid understanding of a professional welder's working reality and care for their investment. It is an economically sound choice that keeps work going and minimises downtime.
Flip-up design for maximum versatility
The flip-up front typical of the Liteflip series is designed for welders who carry out a variety of tasks. The mechanism lets you raise the module with the ADF filter smoothly, revealing a large, clear protective lens. You can move straight from welding to secondary operations such as grinding, marking out or weld inspection without taking the helmet off your head. This saves time and keeps your face and eyes protected from spatter at all times. The flip-up design is an investment in productivity and smooth workflows at any workstation.
Standard Optrel Comfort headgear
The Comfort headgear included in the set is designed for stability and optimal distribution of the helmet's weight. With a precise telescopic mechanism and smooth adjustment of circumference and depth, it fits the individual shape of your head precisely. High-quality materials and replaceable textile sweatbands keep it comfortable even during many hours of continuous work. It is a key element that directly reduces neck strain and improves overall ergonomics.
Integrated air distribution system
This shell comes factory-fitted with a dedicated air duct and face seal, forming a closed, optimised system for use with the e3000X filter unit. This close integration distributes clean, filtered air evenly inside the helmet without unpleasant draughts that could irritate the eyes. In addition, the airflow directed at the forehead creates a noticeable cooling effect, a real advantage when working at high temperatures. A well-thought-out solution that makes the most of the PAPR system and raises comfort and safety to the highest level.
Technical specifications: welding helmet
| Feature | Value |
|---|---|
| Product type | Welding helmet shell (spare part/component) |
| ADF cassette compatibility | Optrel Liteflip series (Autopilot, Passive) |
| Air supply system compatibility | Optrel e3000X |
| Material | High-quality plastic, resistant to heat and impact |
| Headgear | Included, Optrel Comfort model |
Technical specifications: air supply system
| Feature | Value |
|---|---|
| Protection level (combined with the e3000X unit) | TH3 (to EN 12941) |
| Protection factor (combined with the e3000X unit) | Filters 99.8% of harmful particles |
| Airflow (combined with the e3000X unit) | Adjustable, 3 settings (170 / 210 / 240 l/min) |
| Air distribution | Integrated air duct and face seal |
What's in the box?
- Optrel Liteflip welding helmet shell in black
- Complete Comfort welding headgear
- Outer cover lens
- Integrated air duct for the e3000X system
- Face seal
Main applications
- Cost-effective repair or upgrade of Liteflip PAPR welding helmets
- Building a complete respiratory protection system with your existing Liteflip ADF cassette
- All arc welding methods (MIG/MAG, TIG, MMA) with a suitable ADF cassette
- Grinding, assembly and inspection work in environments with high levels of dust and welding fumes
About Optrel
Optrel is a Swiss innovation leader in welding protection. When you choose this brand's products, you invest in decades of engineering experience, uncompromising build quality and technology that keeps setting new standards for safety and working comfort for professionals worldwide.

