Böhler Welding, stick electrode, high-strength steels

BÖHLER FOX EV 63 stick electrode

EN ISO classificationEN ISO 2560-A: E 50 4 B 4 2 H5, EN ISO 2560-B: E5718-G A H5
AWS classificationAWS A5.5 / SFA-5.5: E8018-G H4R, AWS A5.5M: E5518-G H4R
ApprovalsTÜV (00730), DB (10.014.07 / 81.014.01), CE
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Authorised distributorvoestalpine Böhler Welding
Courier shippingfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What BÖHLER FOX EV 63 stick electrode is used for

BÖHLER FOX EV 63 is a basic coated electrode of the E8018-G H4R type for unalloyed and low alloy steels of higher strength. The manufacturer allows a base material with a carbon content up to 0.6 percent, and the German railways DB have approved this electrode for railway applications.

The range of grades covers S460Q to S500Q, S460QL to S500QL, the pipe grades L415MB to L485MB and L415QB to L485QB, and S460N and S460M. The deposit is ductile and crack resistant, and the recovery is about 115 percent. Apart from vertical-down, all welding positions are available. The diffusible hydrogen level does not exceed 4 ml per 100 g and the coating is moisture resistant.

  • Classification EN ISO 2560-A: E 50 4 B 4 2 H5
  • Classification EN ISO 2560-B: E5718-G A H5
  • AWS classification A5.5 / SFA-5.5: E8018-G H4R
  • Coating: basic
  • Current: DC+
  • Diameters: 2.5 / 3.2 / 4.0 / 5.0 mm
  • Lengths: 350 and 450 mm
  • Approvals: TÜV (00730), DB (10.014.07 / 81.014.01), CE

Carbon up to 0.6 percent in the base material means preheating and slow cooling are compulsory, otherwise the heat affected zone comes out hard and cracks. Set the preheat temperature according to the thickness and the composition of the steel, not from memory. Bake the electrodes and keep them in a portable quiver. When repairing track components, follow the instruction of the infrastructure manager, because the DB approval covers defined applications.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical weld metal values from the voestalpine Böhler Welding data sheet, issue 07/2023. The minimum or the range guaranteed by the maker is given in brackets. The figures depend on the heat treatment condition and the shielding gas stated in the row and do not replace testing the joint to your own WPS.

Chemical composition, wt.-%
CSiMn
0,080,71,7
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
ApprovalsTÜV (00730), DB (10.014.07 / 81.014.01), CE
Datasheet edition07/2023
Mechanical properties of the all-weld metal, typical values
Condition Yield strength Re, MPa Tensile strength Rm, MPa Elongation A, % Impact energy KV, J at 20 °C Impact energy KV, J at -40 °C
u 580 (min. 500) 630 (range 560 do 720) 26 (min. 18) 170 90 (min. 47)
s 560 610 26 - -
  • u: untreated, as welded
  • s: stress relieved 580 °C/2h / furnace down to 300 °C
Fits

For which materials and machines

Base materials
  • S460Q do S500Q
  • S460QL do S500QL
  • L415MB do L485MB
  • L415QB do L485QB
  • S460N
  • S460M

current: DC+

Process and machines

Stick electrode, works on any sound machine for this process: welders.

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Technical substitute

A substitute for this consumable

We will find a substitute with the same classification, diameter and shielding gas over the phone: +48 669 162 833.

From the same group

Other consumables for the same material

For comparison before you buy. A technical substitute is listed above.

All: Stick electrodes