diamondspark, flux-cored wire, nickel alloys

diamondspark NiCu1 RC flux-cored wire

EN ISO classification17632-A T 46 4 Z P M21 1 H5
AWS classificationA5.29 / SFA-5.29 E81T1-WGM H4
Shielding gasM21: Ar with 15 to 25 % CO2
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Authorised distributorvoestalpine Böhler Welding
Courier shippingfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What diamondspark NiCu1 RC flux-cored wire is used for

diamondspark NiCu1 RC is a seamless, weather resistant flux-cored wire of the rutile type, alloyed with copper and nickel.

It joins materials such as S235JRW and ASTM A 588. The seamless make limits moisture pickup by the core and keeps the hydrogen level in the weld low, and the wire is used on steel structures, tanks, machine frames and workshop work on black steel.

  • Classification EN ISO: 17632-A T 46 4 Z P M21 1 H5
  • AWS classification: A5.29 / SFA-5.29 E81T1-WGM H4
  • Shielding gas: M21
  • Diameters: 1.0 / 1.2 / 1.4 / 1.6 mm

Clean rust, paint and grease out of the groove, contaminated plate gives porosity even with well set parameters. Store the wire dry and do not leave an open spool in the feeder overnight, the core takes up moisture. Do not shorten the stick-out too far, a flux-cored wire needs resistive preheating so the core melts in time.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical weld metal values from the voestalpine Böhler Welding data sheet, issue 07/2025. The minimum or the range guaranteed by the maker is given in brackets. The figures depend on the heat treatment condition and the shielding gas stated in the row and do not replace testing the joint to your own WPS.

Chemical composition, wt.-%
CSiMnNiCu
gas M210,050,401,201,100,50
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
ApprovalsCE
Datasheet edition07/2025
Mechanical properties of the all-weld metal, typical values
Condition Yield strength Re, MPa Tensile strength Rm, MPa Elongation A, % Impact energy KV, J at -40 °C Impact energy KV, J at -50 °C
u 530 (min. 470) 620 (range 550 to 680) 25 (min. 20) 70 (min. 47) 50 (min. 27)
  • u: untreated, as welded, shielding gas M21
Fits

For which materials and machines

Base materials
  • S235JRW
  • ASTM A 588
Process and machines

Flux-cored wire, works on any sound machine for this process: welders. Shielding gas: M21: Ar with 15 to 25 % CO2.

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Technical substitute

A substitute for this consumable

We will find a substitute with the same classification, diameter and shielding gas over the phone: +48 669 162 833.

From the same group

Other consumables for the same material

For comparison before you buy. A technical substitute is listed above.

All: Flux-cored wires