Thermanit, stick electrode, creep-resistant CrMo steels

Thermanit MTS 616 stick electrode

EN ISO classificationEN ISO 3580-A: E Z CrMoWVNb9 0,5 2 B 4 2 H5
AWS classificationAWS A5.5 / SFA-5.5: E9015-B92 H4, AWS A5.5 / SFA-5.5: E9015-G
ApprovalsTÜV (09289.), CE
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Authorised distributorvoestalpine Böhler Welding
Courier shippingfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What Thermanit MTS 616 stick electrode is used for

Thermanit MTS 616 is a core wire alloyed covered electrode with a basic coating for manual arc welding. The 9Cr-1.8W-0.5Mo-V-Nb type deposit has a tempered martensitic structure after heat treatment. The manufacturer intended it for tube, pipe, plate and forgings made of creep resistant steels of the ASTM grade 92 class, used in thermal power plants.

The base material is 1.4901 (X10CrWMoVNb9-2). A controlled sum of manganese and nickel keeps the Ac1 temperature safely above 780 degrees C. The chemical composition was chosen for high creep resistance and ductility of the deposit after heat treatment, with a low level of trace elements. The basic coating gives a low content of diffusible hydrogen in the weld.

  • Classification EN ISO 3580-A: E Z CrMoWVNb9 0.5 2 B 4 2 H5
  • AWS classification A5.5 / SFA-5.5: E9015-B92 H4 and E9015-G
  • Coating: basic
  • Current: DC+
  • Diameters: 2.5 / 3.2 / 4.0 mm
  • Lengths: 300 and 350 mm
  • Approvals: TÜV (09289.), CE

Grade 92 steel works at higher parameters than grade 91, so departures from the thermal regime show up sooner in the life of the joint. Hold the preheat and the interpass temperature without breaks, including at a change of welder. Carry out the post weld tempering in the window given in the data sheet of the base material. Bake the electrodes before the shift and hand them out from the quiver one at a time.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical weld metal values from the voestalpine Böhler Welding data sheet, issue 05/2023. The minimum or the range guaranteed by the maker is given in brackets. The figures depend on the heat treatment condition and the shielding gas stated in the row and do not replace testing the joint to your own WPS.

Chemical composition, wt.-%
CSiMnCrNiMoWVNbN
0,110,20,68,80,60,51,70,20,040,04
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
ApprovalsTÜV (09289.), CE
Datasheet edition05/2023
Fits

For which materials and machines

Base materials
  • 1.4901 do X10CrWMoVNb9-2

current: DC+

Process and machines

Stick electrode, works on any sound machine for this process: welders.

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Technical substitute

Consumables with the same classification

Same material group, matching classification, a shared diameter and the same shielding gas. Confirm any substitute for your WPS in the documentation.

From the same group

Other consumables for the same material

For comparison before you buy. A technical substitute is listed above.

All: Stick electrodes