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Replacement Tricot pad set for Optrel IsoFit® headgear (1 set) - 5004.296
Genuine set of replacement pads for the innovative Optrel IsoFit® headgear. Designed for professionals who accept no compromise on comfort, hygiene and ergonomics. Replacing the pads regularly is a key part of maintenance that returns the headgear to its factory condition, giving a correct fit and comfort even during long, demanding welding jobs. It helps your professional protective equipment keep performing well for longer.
Key features
Restored comfort
Factory fit
Specialist material
Breathable Tricot
Highest level of hygiene
Regular replacement
Easy maintenance
1 complete set (4 pieces)
Technology Details
Hygiene and Performance Restoration
Headgear pads are in direct contact with the skin, absorb sweat and wear naturally with daily heavy use. This multi-part set lets you replace every contact point, including the forehead and back-of-head stabilisers. The specialist breathable Tricot fabric combined with soft foam wicks moisture away effectively and keeps you thermally comfortable. Replacing the pads regularly is essential for hygiene, removing unpleasant odours and preventing skin irritation. It is a simple but important maintenance step that directly affects comfort and concentration at work.
Restoring the Ergonomics of the IsoFit® System
The IsoFit® headgear is designed on biomechanical principles to distribute the weight of the helmet evenly and minimise the load on the neck muscles. The pads play a key role in this, providing stable yet comfortable support points and keeping the inner layer of the headgear in close contact with your head. Over time the foam in the pads can compress, which slightly changes the fit geometry and the distribution of forces. Replacing worn pads with a new original set returns the IsoFit® system to its original, precisely designed ergonomic properties. With this set, your headgear keeps working at full efficiency and protects you from fatigue and pain.
Technical Specifications
| Feature | Value |
|---|---|
| Catalogue number | 5004.296 |
| Component name | Replacement pad set for IsoFit® headgear |
| Material | Tricot (polyester), polyurethane foam (PU) |
| Compatibility | Designed for the Optrel IsoFit® headgear. Before buying, check compatibility with your specific helmet model (e.g. Panoramaxx, Helix, Sphere, Liteflip series). |
| Quantity | 1 set |
What's in the Kit?
- 1 x Complete 4-piece Tricot pad set for Optrel IsoFit® headgear
Main Applications
- Maintenance and service of Optrel welding helmets fitted with IsoFit® headgear.
- Restoring factory levels of comfort and hygiene in personal protective equipment.
- Keeping the headgear working ergonomically under heavy daily use.
About Optrel
Optrel is a Swiss innovation leader in welding protection. When you choose original Optrel accessories, you invest in decades of engineering experience, uncompromising quality and technology that sets standards for safety and ergonomics worldwide. Trust the brand chosen by top welders on every continent.


