Böhler Welding, solid MIG/MAG wire, high-strength steels

BÖHLER alform® 960-IG solid MIG/MAG wire

EN ISO classification16834-A G 89 5 M21 Mn4Ni2.5CrMo
AWS classificationA5.28 / SFA-5.28, ER120S-G
Shielding gasM21: Ar with 15 to 25 % CO2
ApprovalsDB (42.132.64), CE
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Authorised distributorvoestalpine Böhler Welding
Courier shippingfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What BÖHLER alform® 960-IG solid MIG/MAG wire is used for

BÖHLER alform® 960-IG is a low-alloyed, high-strength solid wire. It suits welding quenched and tempered high-strength steels in machine building, crane structures and commercial vehicles.

The wire is fed continuously from the feeder and welded under shielding gas, both by hand with a semiautomatic torch and on mechanised stations.

  • Classification EN ISO: 16834-A G 89 5 M21 Mn4Ni2.5CrMo
  • AWS classification: A5.28 / SFA-5.28 ER120S-G
  • Shielding gas: M21
  • Diameters: 1.0 / 1.2 mm
  • Approvals: DB (42.132.64), CE

Do not exceed the permitted interpass temperature, an overheated heat affected zone loses its toughness. Match the drive rolls to the wire diameter and check the liner, wire slip shows up at once in an unstable arc. Watch the wire stick-out from the contact tip, too long a one lowers the arc voltage and worsens the fusion. Match the diameter to the thickness and the position, thinner wires are easier to control in constrained positions.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical weld metal values from the voestalpine Böhler Welding data sheet, issue 09/2021. The minimum or the range guaranteed by the maker is given in brackets. The figures depend on the heat treatment condition and the shielding gas stated in the row and do not replace testing the joint to your own WPS.

Chemical composition, wt.-%
CSiMnCrNiMo
0,120,801,900,452,350,55
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
Shielding gas to EN ISO 14175M2
ApprovalsDB (42.132.64), CE
Datasheet edition09/2021
Fits

For which materials and machines

Base materials

Material group: high-strength steels. The exact grades and thicknesses are in the manufacturer data sheet, and for an unusual joint call us, we will pick the filler metal.

Process and machines

Solid MIG/MAG wire, works on any sound machine for this process: welders. Shielding gas: M21: Ar with 15 to 25 % CO2.

Used welders New welders Ask us to help you choose
Technical substitute

A substitute for this consumable

We will find a substitute with the same classification, diameter and shielding gas over the phone: +48 669 162 833.

From the same group

Other consumables for the same material

For comparison before you buy. A technical substitute is listed above.

All: Solid MIG/MAG wires