Union, solid MIG/MAG wire, high-strength steels

Union X 96 solid MIG/MAG wire

EN ISO classification16834-A G 89 5 M21 Mn4Ni2.5CrMo
AWS classificationA5.28 / SFA-5.28, ER120S-G
Shielding gasM2: Ar with 5 to 25 % CO2
ApprovalsDB (42.132.26), CE
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Authorised distributorvoestalpine Böhler Welding
Courier shippingfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What Union X 96 solid MIG/MAG wire is used for

Union X 96 is a low-alloyed, high-strength solid wire. It suits welding quenched and tempered high-strength steels on working machines, booms, cranes and structures that need a high yield strength.

It is used on grades such as S960Q, S960QL, S890Q, S890QL, S890MC and S960MC, fed continuously under shielding gas from a semiautomatic torch.

  • Classification EN ISO: 16834-A G 89 5 M21 Mn4Ni2.5CrMo
  • AWS classification: A5.28 / SFA-5.28 ER120S-G
  • Shielding gas: M2
  • Diameters: 0.8 / 1.0 / 1.2 mm
  • Approvals: DB (42.132.26), CE

Do not exceed the permitted interpass temperature, an overheated heat affected zone loses its toughness. Watch the wire stick-out from the contact tip, too long a one lowers the arc voltage and worsens the fusion. Set the gas flow so the pool is covered over the whole length of the bead, and shield the station when you work in wind. Thinner diameters suit root runs and thin sheet, thicker ones the fill passes.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical weld metal values from the voestalpine Böhler Welding data sheet, issue 09/2021. The minimum or the range guaranteed by the maker is given in brackets. The figures depend on the heat treatment condition and the shielding gas stated in the row and do not replace testing the joint to your own WPS.

Chemical composition, wt.-%
CSiMnCrNiMo
0,120,821,900,452,350,55
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
Shielding gas to EN ISO 14175M2
ApprovalsDB (42.132.26), CE
Datasheet edition09/2021
Fits

For which materials and machines

Base materials
  • S960Q
  • S960QL
  • S890Q
  • S890QL
  • S890MC
  • S960MC
Process and machines

Solid MIG/MAG wire, works on any sound machine for this process: welders. Shielding gas: M2: Ar with 5 to 25 % CO2.

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Technical substitute

A substitute for this consumable

We will find a substitute with the same classification, diameter and shielding gas over the phone: +48 669 162 833.

From the same group

Other consumables for the same material

For comparison before you buy. A technical substitute is listed above.

All: Solid MIG/MAG wires