Böhler Welding, solid MIG/MAG wire, high-strength steels

BÖHLER NiCu 1-IG solid MIG/MAG wire

EN ISO classification14341-A G 42 4 M21 Z3Ni1Cu
AWS classificationA5.28 / SFA-5.28 ER80S-G
Shielding gasC1: 100 % CO2, M21: Ar with 15 to 25 % CO2
ApprovalsDB (42.132.69), CE
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Authorised distributorvoestalpine Böhler Welding
Courier shippingfrom the warehouse in Krotoszyn
Data sheetcomposition, properties, specifications
Wire selectionhelp from a welding engineer
Manufacturer data sheet
Application

What BÖHLER NiCu 1-IG solid MIG/MAG wire is used for

BÖHLER NiCu 1-IG is a low-alloyed solid wire for weathering steel. It works on mobile structures, machine frames, cranes and parts built for a lower own weight.

It is used on grades such as S235JRW and ASTM A 588. The wire runs under shielding gas, fed continuously from a semiautomatic torch, by hand and on mechanised stations.

  • Classification EN ISO: 14341-A G 42 4 M21 Z3Ni1Cu
  • AWS classification: A5.28 / SFA-5.28 ER80S-G
  • Shielding gas: M21, C1
  • Diameters: 0.8 / 1.0 / 1.2 / 1.6 mm
  • Approvals: DB (42.132.69), CE

Do not exceed the permitted interpass temperature, an overheated heat affected zone loses its toughness. Set the gas flow so the pool is covered over the whole length of the bead, and shield the station when you work in wind. Check the contact tip, a worn bore upsets the wire feed and causes burnback. Thinner diameters suit root runs and thin sheet, thicker ones the fill passes.

Manufacturer datasheet

Chemical composition and properties from the manufacturer datasheet

Datasheet PDF

Typical weld metal values from the voestalpine Böhler Welding data sheet, issue 12/2024. The minimum or the range guaranteed by the maker is given in brackets. The figures depend on the heat treatment condition and the shielding gas stated in the row and do not replace testing the joint to your own WPS.

Chemical composition, wt.-%
CSiMnNiCu
0,10,51,10,90,4
Welding data and approvals
Polaritydirect current, electrode positive (DC+)
Shielding gas to EN ISO 14175M21
ApprovalsDB (42.132.69), CE
Datasheet edition12/2024
Mechanical properties of the all-weld metal, typical values
Condition Yield strength Re, MPa Tensile strength Rm, MPa Elongation A, % Impact energy KV, J at 20 °C Impact energy KV, J at -40 °C
u 470 (min. 420) 580 (range 500 do 670) 26 (min. 20) 130 47
s 460 540 20 130 -
  • u: Untreated, as welded, shielding gas Ar + 15 do 25 % CO 2 or 100 % CO2
  • s: Stress relieved, 600 °C/2h, shielding gas Ar + 15 do 25 % CO2 or 100 % CO2
Fits

For which materials and machines

Base materials
  • S235JRW
  • ASTM A 588
Process and machines

Solid MIG/MAG wire, works on any sound machine for this process: welders. Shielding gas: C1: 100 % CO2, M21: Ar with 15 to 25 % CO2.

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Technical substitute

A substitute for this consumable

We will find a substitute with the same classification, diameter and shielding gas over the phone: +48 669 162 833.

From the same group

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For comparison before you buy. A technical substitute is listed above.

All: Solid MIG/MAG wires