This PulseDrive program sets the machine up for pulsed arc welding with Union X 85 wire, 1.0 mm, with M21 shielding gas. Pulsed arc and double pulse make thin sheet and positional welds easier.
What it is for
The program holds synergic curves for this one combination of wire, diameter and gas. You change wire feed speed or plate thickness and the machine sets voltage and arc shape itself. The program is meant for high-strength steels, where repeatable heat input and a stable arc matter.
| Part number | 79.P1.22499 |
|---|---|
| Brand | Böhler Welding |
| Program type | PulseDrive (pulsed arc and double pulse) |
| Wire | Union X 85 (solid wire) |
| Wire classification | EN ISO 16834-A G 79 5 M21 Mn4Ni1.5CrMo; AWS A5.28 ER110S-G |
| Wire diameter | 1.0 mm |
| Shielding gas | M21 (Ar with 15 to 25% CO2) |
| Material | high-strength steels |
| Program line | Böhler ARC (tuned to a Böhler Welding wire) |
Fits
According to the selection guide in the Böhler Welding price list, PulseDrive programs are available for:
- TERRA NX: 320/400 PMC SteelDrive, 400 PMC DualFeeder, 320 PME, 400/500 PME
- URANOS NX: 2200 PMC, 2200 MTE, 2700 PMC, 2700 MTE, 3200 GSM, 4000/5000 GSM
Wire for this program
The curves were made for Union X 85 (solid wire). You can buy it from us: Union X 85.
Other programs for this wire
- PulseDrive 0.8 mm, gas M21 (79.P1.22399)
- QuickPulse 1.0 mm, gas M21 (79.QP.22499)
- PulseDrive 1.0 mm, gas M20 (79.P1.22899)
- PulseDrive 0.8 mm, gas M20 (79.P1.22799)
FAQ
Which machine can run this program?
Any machine on the list above. TERRA NX 320/400 SMC SteelDrive and TERRA NX 400/500 MSE are not listed for PulseDrive in the selection guide. Give the machine model and serial number with your order so we can confirm compatibility with its software. Whether our service installs it or it comes as a manufacturer update is settled after the order.
PulseDrive or QuickPulse?
QuickPulse is a T.MAP process: the price list credits it with faster welding, higher deposition rate, a more concentrated arc and less heat. It covers fewer machines, not URANOS NX 2700. QuickPulse for this set-up: QuickPulse 1.0 mm, gas M21 (79.QP.22499).
Can I use another ER110S-G wire?
The curves are tuned to Union X 85. Another wire may behave differently, so contact us and we will match a program to the wire you use.
Spawlab is an authorised Böhler Welding distributor and service partner in Poland, VAT invoice included.

