PulseDrive program for Union X 96 wire, 1.0 mm, with M21 shielding gas. Pulsed arc and double pulse make thin sheet and positional welds easier.
What it is for
The program holds synergic curves for this one combination of wire, diameter and gas. You change wire feed speed or plate thickness and the machine sets voltage and arc shape itself. Wires of this group are used on high-strength steels, for example in construction machinery, cranes and trailers. A 1.0 mm wire is a good choice for thin and medium sheet.
| Part number | 79.P1.24899 |
|---|---|
| Brand | Böhler Welding |
| Program type | PulseDrive (pulsed arc and double pulse) |
| Wire | Union X 96 (solid wire) |
| Wire classification | EN ISO 16834-A G 89 5 M21 Mn4Ni2.5CrMo; AWS A5.28 ER120S-G |
| Wire diameter | 1.0 mm |
| Shielding gas | M21 (Ar with 15 to 25% CO2) |
| Material | high-strength steels |
| Program line | Böhler ARC (tuned to a Böhler Welding wire) |
Fits
You can add PulseDrive programs to these machines (Böhler Welding selection guide):
- TERRA NX: 320/400 PMC SteelDrive, 400 PMC DualFeeder, 320 PME, 400/500 PME
- URANOS NX: 2200 PMC, 2200 MTE, 2700 PMC, 2700 MTE, 3200 GSM, 4000/5000 GSM
Wire for this program
The curves were made for Union X 96 (solid wire). You can buy it from us: Union X 96.
Other programs for this wire
- PulseDrive 0.8 mm, gas M21 (79.P1.24799)
- QuickPulse 1.0 mm, gas M21 (79.QP.24899)
- PulseDrive 1.0 mm, gas M20 (79.P1.25299)
- PulseDrive 0.8 mm, gas M20 (79.P1.25199)
FAQ
Will this program work on my machine?
Yes, as long as your machine is in the selection list above. TERRA NX 320/400 SMC SteelDrive and TERRA NX 400/500 MSE are not listed for PulseDrive in the selection guide. You buy the program for one specific machine: give its model and serial number with your order. Installation (service visit or manufacturer update) is agreed after the order.
How does PulseDrive differ from ArcDrive?
ArcDrive means short and spray arc without pulse. PulseDrive gives pulsed arc and double pulse: less spatter and easier pool control.
Can I use another ER120S-G wire?
The curves are tuned to Union X 96. Another wire may behave differently, so contact us and we will match a program to the wire you use.
Spawlab is an authorised Böhler Welding distributor and service partner in Poland, VAT invoice included.

