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TELWIN INVERPULSE 60.30 WAVE: Intelligent Power and Pulsed Welding Perfection for Professionals
We present the TELWIN INVERPULSE 60.30 WAVE, a microprocessor controlled MIG/MAG welding machine that redefines the standards of output, precision and versatility in professional welding. Created for the most demanding industrial and workshop applications, this synergic inverter is the answer to the need for uncompromising joint quality, whatever the material you weld or the complexity of the job. Forget the limits and welcome the era of intelligent welding, where you have full control over every detail of the process.
The INVERPULSE 60.30 WAVE is not only a strong power source, it is above all an advanced centre for managing the welding process. The heart of the machine is the innovative WAVE OS operating system, which lets you choose from a rich library of synergic programs and also personalise, track and store the parameters completely. That gives you repeatability and the highest weld quality while the time needed to prepare and optimise the settings goes down. Whether you work with structural steel, stainless steel, aluminium or other alloys, the INVERPULSE 60.30 WAVE will give you the tools to achieve masterly results.
Flexibility is the other name of this model. Supply from a 230V or a 400V mains (3-phase) gives trouble free adaptation to the conditions in any workshop or on any building site. The advanced pulsed and double pulse welding functions (PoP, Pulse on Pulse) open the door to work with the thinnest materials and give excellent control over the weld pool, less spatter and a weld face that looks good, in particular when welding aluminium and stainless steel. This is an investment that pays for itself quickly by raising the efficiency, the quality and the capability of your company.
The machine is supplied with the accessories you need (ACC), among them a high quality welding torch, an earth cable, a transport trolley and an efficient cooling unit. This is a complete welding station ready for the heaviest challenges. When you choose the TELWIN INVERPULSE 60.30 WAVE, you choose the technology of the future, reliability and Italian precision, which let you stay ahead of the competition and carry out projects at the highest level in the world.
Get to Know the Advanced Capabilities of the TELWIN INVERPULSE 60.30 WAVE 230V/400V + ACC.
Intelligent Welding with WAVE OS: Full Control and Personalisation
The WAVE OS (Welding Advanced Visual Environment) operating system changes the way you interact with a welding machine. Designed to be as intuitive and effective as possible, WAVE OS guides you through the configuration with a clear, colour TFT display. It makes access to advanced functions remarkably simple, such as the choice of synergic welding programs (for steel, stainless steel, aluminium, CuSi3, CuAl8 and many others).
Professionals will appreciate the option of full personalisation of every welding parameter. WAVE OS lets you adjust the arc dynamics, the current slope up and down times, the pulse parameters and much more precisely, and then store those settings as dedicated "JOBS" (welding tasks). This is invaluable on repetitive work, where consistency and the highest quality are the key. On top of that, the system allows tracking and recording of welding data (saved to USB), which is essential in sectors that require documented processes and compliance with WPS (Welding Procedure Specification). Software and welding program updates are also possible through the USB port, which means your machine will always carry the latest Telwin technology.
Advanced Pulsed Welding Processes: Quality and Output Without Compromise
The TELWIN INVERPULSE 60.30 WAVE takes pulsed welding to a completely new level. Thanks to advanced control algorithms, the machine offers not only the standard PULSE mode but also innovative processes such as EASY PULSE and PoP (Pulse on Pulse). These technologies were developed to meet the highest quality requirements when welding varied materials, among them the particularly demanding aluminium alloys and stainless steels.
Pulsed welding keeps the heat input low, which is the key when joining thin parts, because it reduces the risk of distortion and burn through. The result is welds with excellent penetration, a minimum of spatter and a smooth face that looks good. The PoP (Pulse on Pulse) mode is a special form of double pulse that gives welds which look close to those made by the TIG method, and that is much sought after in sectors where appearance plays a key role. The EASY PULSE function simplifies the setup of pulsed welding and makes it available even to operators with less experience. These advanced processes translate into higher output, less need for secondary work and excellent joint quality.
Versatile Use and a Reliable Construction
The INVERPULSE 60.30 WAVE is a byword for versatility. The option of working on a 3-phase 230V or 400V supply gives flexible installation in any industrial environment. The machine was designed to weld a broad set of materials: carbon steels, low alloy steels, stainless steels, aluminium and its alloys, and also to braze weld galvanised sheet with CuSi or CuAl wires. Besides standard MIG/MAG, special Telwin processes are available, such as ROOT-MIG for excellent fusion in the root pass and DEEP-MIG for deeper penetration in thicker materials.
The solid construction, the efficient 4-roll wire feeder that gives precise and stable wire delivery, and the integrated liquid cooling unit (G.R.A.) guarantee reliability and a long service life even under intensive use. The VRD (Voltage Reduction Device) system raises operator safety during work in a damp environment (for MMA mode, when it is activated). The transport trolley supplied with the set makes this powerful source easier to move. The INVERPULSE 60.30 WAVE is an investment in technology that meets every challenge and secures the highest quality and efficiency of work.
Technical Specification
| Parameter | Value |
|---|---|
| Full name | TELWIN INVERPULSE 60.30 WAVE 230V/400V + ACC. |
| Catalogue number | 816175 |
| EAN code | 8056151814678 |
| Supply | 3-phase 230V / 400V AC |
| Mains frequency | 50/60 Hz |
| MIG/MAG welding current range | 20 - 550 A |
| Maximum current (at a temperature of 40°C) | 550 A (30% duty cycle) |
| Welding current at a 60% duty cycle (at a temperature of 40°C) | 450 A |
| Welding current at a 100% duty cycle (at a temperature of 40°C) | 380 A |
| Open circuit voltage | 86 V |
| Maximum power draw | 20 kW (400V) / 16 kW (230V) |
| Power draw at a 60% cycle | 14 kW (400V) / 11 kW (230V) |
| Power factor (cos φ) | 0.9 |
| Protection rating | IP23 |
| Steel wire diameter | 0.6 - 2.0 mm |
| Stainless wire diameter | 0.8 - 2.0 mm |
| Aluminium wire diameter | 0.8 - 2.4 mm |
| Flux cored wire diameter (FLUX) | 1.0 - 2.0 mm |
| Braze welding wire diameter (CuSi3, CuAl8) | 0.8 - 1.6 mm |
| Number of feed rolls | 4 |
| Dimensions (L x W x H) | 1030 x 510 x 1450 mm (with trolley and cooling unit) |
| Weight (with trolley and cooling unit) | 99 kg |
| Welding processes supported | Synergic MIG/MAG, Pulsed MIG/MAG (PULSE), Double pulse MIG/MAG (PoP, Pulse on Pulse), Manual MIG/MAG, FLUX (welding with self shielded wire), MMA (stick electrode, option), TIG DC Lift (option) |
| Operating system | WAVE OS |
| Synergic programs available | Yes, an extensive library |
| Storage of your own programs | Yes |
| ATC function (Advanced Thermal Control) | Yes |
| Special Telwin functions | Root-MIG, Deep-MIG, (new ones can be added by update) |
Key Features and Benefits
- WAVE OS Operating System (Welding Advanced Visual Environment): This is the intelligent heart of the welder and it changes the way you interact with the machine. WAVE OS offers an intuitive, colour graphic interface that makes it easier to choose among dozens of synergic programs for different materials and shielding gases. The system lets you adjust all the welding parameters precisely, store them in the machine memory (or on a USB stick) and create personalised welding tasks (JOBS). For a professional this means a radical cut in configuration time, a guarantee of repeatable parameters for critical joints, easy adaptation to specific requirements and the option to monitor and archive welding data (WPS), which is the key for quality control and certification.
- Advanced Pulsed Welding (PULSE/PoP, Pulse on Pulse): The INVERPULSE 60.30 WAVE uses advanced algorithms to generate precise current pulses, which gives excellent control over the arc and the weld pool. The PULSE mode is well suited to welding thin sheet with no risk of burn through, it keeps spatter low and gives excellent penetration when welding aluminium and stainless steel. The PoP mode (Pulse on Pulse, double pulse) further improves the appearance of the weld and gives it a look close to TIG welds, which is particularly valued in applications that call for high visual quality. The benefit is less finishing work, less thermal distortion and the ability to weld in difficult positions while quality stays at the highest level.
- Versatility in Material and Process: This welder is a genuine all rounder, prepared to work with a broad set of materials: from carbon steels, through stainless steels (inox), to aluminium alloys and braze welding materials (CuSi3, CuAl8 for galvanised sheet for example). Besides standard MIG/MAG welding, the machine offers advanced pulsed processes, welding with flux cored wire (FLUX) and, once the right accessories are added, also MMA welding (stick electrode) and TIG DC Lift. This versatility allows practically every welding job in the workshop, which reduces the need to own several different machines and optimises the investment.
- Supply Flexibility (230V/400V) and High Power: The INVERPULSE 60.30 WAVE adapts automatically to the supply voltage available (3-phase 230V or 400V), which makes it a very practical solution for workshops with different electrical infrastructure or for mobile work. At the same time it offers an impressive welding current up to 550A at a 30% duty cycle, which allows welding of thick sections and the most demanding industrial work. The professional gains the certainty that the machine will meet every challenge, whatever the location and the power required.
- ATC Technology (Advanced Thermal Control): The ATC function developed by Telwin gives excellent control over the heat input when welding thin materials such as body panels. The system manages the arc energy precisely and keeps the risk of distortion and burn through low, which is the key to the structural integrity of thin parts. For the welder this means it is easier to produce high quality welds on delicate materials, with less rework and a saving of time and material.
- Synergy and a Precise Wire Feeder (4-roll): The machine is equipped with a professional 4-roll wire feeder that guarantees stable and smooth delivery of the welding wire, even with long torches and with soft wires such as aluminium. Together with the extensive synergic programs, where the welder sets the best parameters automatically once you choose the type of material, the wire diameter and the shielding gas, welding becomes faster, easier and more predictable. That is a great help, in particular when the jobs change often, and it lets even less experienced operators achieve professional results.
Product Applications
- Production of heavy steel and aluminium structures
- Shipbuilding and offshore industry
- Railway industry and production of rolling stock
- Automotive: production and advanced body repair (steel, aluminium)
- Construction and assembly of structures
- Production of industrial machinery and equipment
- Boiler making and production of pressure vessels
- Metalwork and mechanical shops with high quality requirements
- Welding pipelines and industrial installations
- Ventilation and air conditioning systems (HVAC)
Contents of the Set
- TELWIN INVERPULSE 60.30 WAVE 230V/400V welder (power source)
- Liquid cooling unit (G.R.A.)
- Transport trolley
- MIG/MAG welding torch (for example MT500, 3m or 4m, depending on the Telwin configuration for this catalogue number)
- Earth cable with a clamp
- Pressure regulator with two gauges (often an optional accessory, to be verified for "ACC")
- Operating manual
Summary: TELWIN INVERPULSE 60.30 WAVE 230V/400V + ACC., Your Best Investment
The TELWIN INVERPULSE 60.30 WAVE is more than a welder, it is your partner in the pursuit of welding perfection. Thanks to the intelligent WAVE OS system, advanced pulsed welding processes and unmatched versatility in materials, you gain a tool that will change the way you work and secure the highest quality, high output and full control over every detail. Put your trust in Italian innovation and in the experience of the Telwin brand. Invest in the INVERPULSE 60.30 WAVE and take your welding projects to the highest level. Contact us today to find out more and to order your machine.
Catalogue number: 816175
EAN code: 8056151814678
