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TELWIN INVERPULSE 60.40 WAVE: Weld Smarter, Faster and with a Full 600 A.
Here is the TELWIN INVERPULSE 60.40 WAVE 230V/400V AQUA 4M, a synergic pulsed MIG/MAG welder that redefines what professional industrial welding can look like. Built for specialists who accept no compromise in quality, output or reliability, this machine answers the daily demands of heavy production, precise fabrication and advanced repair work. Forget the limits your equipment used to set, the INVERPULSE 60.40 WAVE opens the door to welding without boundaries.
At the heart of this machine is the WAVE OS operating system (Welding Advanced Visual Environment). It is not just an interface, it is your own welding assistant that walks you through complicated jobs with unusual ease. With the colour TFT display, clear navigation and the option to store your own programs, every job becomes simpler, faster and more repeatable. Intelligent functions such as welding data logging to EN 1090 and EN ISO 3834 give you full control over the process and let you document quality to the highest standard.
The INVERPULSE 60.40 WAVE is a genuine heavyweight, with welding current up to 600 A, which together with the advanced pulse processes (PULSE, PoP, Pulse on Pulse) and specialist arcs such as ATC (Advanced Thermal Control) for thin sheet or ROOT-MIG for tack welds makes it a versatile tool for welding steel, stainless steel, aluminium and its alloys. Whether you work with heavy structural sections or delicate aluminium parts, this welder gives you a well formed bead with the mechanical and visual properties you need. The integrated AQUA water cooling holds the working temperature even during long, intensive jobs, protects the torch and keeps the parameters stable.
Designed for industrial reality, the TELWIN INVERPULSE 60.40 WAVE runs from a three-phase supply of 230 V or 400 V, which lets you install it in very different workshop and production conditions. It is an investment that returns saved time, fewer defects, less secondary work and a clear rise in productivity. Move up a level and see what WAVE technology changes in your welding work.
Advanced Capabilities of the TELWIN INVERPULSE 60.40 WAVE 230V/400V AQUA 4M
WAVE OS: Your Intelligent Welding Control Centre
WAVE OS is a real change in how a welder works with a machine. With its large colour TFT display it gives you a clear picture and, above all, straightforward navigation. No more complicated menus and unreadable codes. WAVE OS takes you step by step through the choice of welding mode, material, shielding gas and thickness, and the synergic system sets the parameters for you.
For experienced users WAVE OS offers full personalisation, you can modify every aspect of the synergic curve and store up to 99 of your own welding programs. That suits repeat jobs and specific applications. The welder also supports welding data logging to a USB stick. This function is valuable in production that requires certification and full traceability, for example to EN 1090. You can analyse welding time, current and voltage, which helps you control costs and quality.
Control over Aluminium and Special Steels with Advanced Pulse Processes
Welding aluminium, stainless steel or thin sheet puts particular demands on the welder. The INVERPULSE 60.40 WAVE with pulse technology (PULSE) and double pulse (PoP, Pulse on Pulse) is your tool for a clean bead. Pulsed MIG/MAG welding reduces heat input, which is what keeps distortion low on thin material and preserves the structure of stainless steels. On aluminium, pulsing helps you control the weld pool, breaks up the oxides and gives sound fusion without porosity.
The PoP (Pulse on Pulse) mode goes a step further, adding a second, lower frequency pulse on top of the main welding pulse. The result is a bead with the stacked dime appearance of TIG, while keeping the productivity of MIG/MAG. Processes such as ATC (Advanced Thermal Control) further optimise the arc for very thin material and keep it stable even at low current. With the INVERPULSE 60.40 WAVE, welding difficult materials becomes not only possible but efficient, with welds of the highest visual and mechanical quality.
Industrial Reliability: AQUA Cooling and 600 A in the Toughest Conditions
Demanding industrial environments, multi-shift work and welding of heavy sections call for equipment that does not give up on reliability or output. The INVERPULSE 60.40 WAVE was built for exactly that. 600 A of power lets you weld the heaviest steel and aluminium structures, with deep penetration and a high deposition rate. The key to holding that output over time is the integrated AQUA water cooling unit.
The AQUA system takes heat out of the welding torch and prevents it overheating even at maximum current and a high duty cycle (40% at 600 A, 100% at 450 A at 40°C). That gives you longer life from the torch consumables, more comfort for the welder (a cooler torch) and stable welding parameters throughout the shift. With heavy power, the intelligent WAVE OS control and reliable AQUA cooling, the INVERPULSE 60.40 WAVE is the right partner for the hardest welding work in shipyards, steel fabrication plants, heavy industry and anywhere continuous production and top quality matter.
Technical Specification
| Parameter | Value |
|---|---|
| Part number | 816979 |
| EAN code | 8056590375877 |
| Power supply | 3-phase 230V (50/60Hz) / 3-phase 400V (50/60Hz) |
| Maximum welding current | 600 A |
| Welding current (MIG/MAG range) | 20 - 600 A |
| Duty cycle (at 40°C) | |
| Open circuit voltage | 106 V |
| Maximum power draw | 25 kW (at 400V) / 23 kW (at 230V) |
| Power factor (cosphi) | 0.9 |
| Protection rating | IP23 |
| Dimensions (L x W x H) | 1030 x 510 x 1450 mm (with cooling unit and trolley) |
| Weight | 106 kg (with cooling unit) |
| Steel wire diameter | 0.6 - 2.0 mm |
| Stainless wire diameter | 0.8 - 2.0 mm |
| Aluminium wire diameter | 0.8 - 2.4 mm |
| Flux cored wire diameter | 1.0 - 2.4 mm |
| Braze welding wire diameter CuSi3/CuAl8 | 0.8 - 1.2 mm |
| Number of synergic programs | Over 50 preset synergic curves |
| Operating system | WAVE OS with colour TFT display |
Key Features and Benefits
- WAVE OS operating system with a colour TFT display: a user interface that simplifies setup and control of the welding process. WAVE OS shows the parameters graphically, lets you adapt synergic programs easily and adds functions such as storing custom welding settings (up to 99 programs) and logging welding data for quality and certification purposes (EN 1090 compliance). For a professional that means faster changeover, fewer operator errors, repeatable results at the highest level and full process documentation, which is essential in certified production.
- 600 A of welding power with advanced pulse processes (PULSE, PoP): a maximum current of 600 A combined with pulsed welding (PULSE) and double pulse (PoP, Pulse on Pulse) covers a great deal of ground. You get deep penetration and high output on heavy structural material, and at the same time precise control of the weld pool on thin sheet, stainless steel or aluminium, with less distortion and less spatter. A professional can weld a broad span of thicknesses and material types with one machine, with sound weld quality, less rework and a clean bead appearance.
- Integrated AQUA water cooling for maximum output: the factory fitted AQUA liquid cooling system keeps the welding torch in the right working condition even during long welding at currents close to maximum. Effective cooling extends the life of the torch components, makes the work more comfortable and holds the welding parameters stable through the whole duty cycle. For a professional that means continuous work at high load, fewer stops caused by an overheated torch and better reliability in demanding industrial environments.
- Three-phase supply flexibility (230V/400V): the machine runs from 3x230 V as well as 3x400 V, detecting the supply by itself, which makes it adaptable to the electrical infrastructure of different workshops and building sites. This removes the need for several machines dedicated to one voltage or for expensive transformers. You are free to choose where you work and can count on full power from any available three-phase supply.
- Specialist welding processes for exact results (ATC, ROOT-MIG, AB Pulse, AB PoP): the INVERPULSE 60.40 WAVE carries a set of advanced arc functions, such as ATC (Advanced Thermal Control) for welding thin material with minimal heat input, ROOT-MIG for fast, clean tack welds and root runs, and the programmable AB Pulse and AB PoP sequences for precise control of heat input when welding material of differing thickness or in positional work. For a professional that means being able to handle the most complex welding tasks, producing welds of sound metallurgical quality and appearance, reducing distortion and working more efficiently on specialist applications.
Where the Product Is Used
- Production of heavy steel and aluminium structures (halls, bridges, machine parts)
- Shipbuilding and offshore (hulls, platforms)
- Rail industry (production and repair of rolling stock)
- Advanced metalwork and production shops (stainless steel, aluminium)
- Production of pressure vessels and pipelines
- Repair and production of trailers and special vehicles
- Welding of boilers and heat exchangers
- Maintenance and repair in heavy industry
What Is in the Set
- TELWIN INVERPULSE 60.40 WAVE 230V/400V welder (816979)
- Integrated AQUA liquid cooling unit
- MIG/MAG welding torch MT500A, liquid cooled, 4 metres
- Welding trolley that carries a gas cylinder and makes the machine easy to move
- Feed rolls for steel wire (type and size depend on the factory configuration, for example 1.0-1.2 mm)
- Operating manual
Summary: TELWIN INVERPULSE 60.40 WAVE 230V/400V AQUA 4M, Your Best Investment
The TELWIN INVERPULSE 60.40 WAVE is more than a welder, it is a complete answer for professionals who need real power, intelligent control and industrial reliability. With 600 A, the advanced WAVE OS system and effective AQUA cooling you can take on any welding task, from precise aluminium work to heavy steel structures. Invest in technology that raises your productivity, quality and comfort. Choose the INVERPULSE 60.40 WAVE and weld at the highest level. Contact us today to learn more and order your machine.
Part number: 816979
EAN code: 8056590375877
