Spartus XPro MIG 500 Dual Pulse [power source, cooling unit, wire feeder, trolley, 5m interconnection cable] package

SPARTUS XPro MIG 500 Dual Pulse

industrial power and exact control of the weld

The advanced MIG/MAG welder SPARTUS XPro MIG 500 Dual Pulse was built for work where quality, repeatability and full control of the process are decisive. The modern inverter design based on IGBT technology and the three phase 400V supply give stability and reliable operation across a broad range of applications, from workshop jobs to intensive production environments.

XPro MIG 500DP is fully versatile thanks to its support for the MIG/MAG (manual, synergic, Pulse and Dual Pulse), TIG Lift and MMA processes, while the maximum welding current of 500A combined with a 100% duty cycle guarantees uninterrupted, efficient work in industrial conditions. This solution combines advanced functions known from premium class machines with intuitive operation and high working efficiency.

MIG/MAG welding, maximum control over the process

SPARTUS XPro MIG 500 Dual Pulse offers an advanced MIG/MAG process designed for full control over every stage of welding and for a real improvement in weld quality. The machine is built on extensive synergy and a broad choice of modes, from manual settings, through synergic mode, up to pulsed welding and Dual Pulse.

Manual mode gives the operator complete freedom of setting, synergy speeds up the setup considerably and reduces the risk of errors, while Pulse and Dual Pulse allow precise control of the arc energy. In practice this means a more stable process, less spatter, better control of the weld pool and a weld appearance close to TIG, while keeping the high output of MIG/MAG.

The machine also offers extensive torch operating modes such as 2T, 4T and their extended versions S2T and S4T, which allow precise management of the welding sequence, especially on long and demanding welds. The SPOT mode increases accuracy in applications that require repeatability and control of the welding time. Inductance adjustment lets you match the arc character to the material and the welding position, limiting spatter and improving penetration quality, while the Slow Feed function gives stable arc ignition and a controlled start of wire feeding.

The advanced character of the machine is also visible in the detailed management of the welding sequence. You have access to full control over the stages of work, from gas pre-flow, through soft start and ignition parameters, up to arc fade out. Functions such as Burn Back remove the risk of the wire sticking, and the right post welding gas setting protects the weld against oxidation, limiting the need for corrections.

In Dual Pulse mode the control options are even broader. Adjustment of the base current, the pulse frequency and the duty ratio lets you manage the heat input precisely, which matters especially when welding aluminium and thin walled materials. The result is better control of penetration, less distortion and the characteristic, attractive structure of the weld.

The whole is rounded off by the option of working with a Spool Gun type torch, which considerably improves the stability of feeding soft wires, aluminium in particular. This solution removes the problems of guiding the wire over longer distances and gives more control and repeatability of the process.

Synergic programs

Stable wire feeding and a flexible cooling system

Another important element affecting the quality and stability of the process is the separate, four roll wire feeder designed for work with large spools. It gives smooth and even wire feeding and removes the risk of jerking and arc instability, which is decisive in continuous work and under heavy loads.

The external feeder increases the ergonomics and the flexibility of the work station layout, especially in production conditions. The whole is rounded off by an integrated liquid cooling system, which supports work in demanding applications and at high currents. When working with gas cooled torches the cooling unit can be switched off, which lets you match the machine to current needs and makes it more universal.

Electromagnetic compatibility (EMC)

SPARTUS XPro MIG 500 Dual Pulse is marked by high electromagnetic compatibility (EMC), which guarantees stable work without interference in a demanding industrial environment. The machine was designed so that it does not affect the operation of other machines and control systems, while remaining resistant to external interference. That is the certainty of reliable work among automation, robots and modern production installations.

Memory channels, quick access to stored parameters

The machine has a memory system that stores up to 20 welding programs. This lets you recall previously stored settings immediately, which shortens the preparation time considerably and gives high repeatability of the process. This solution will be appreciated above all by users in series production, where speed and the elimination of setting errors count.

TIG Lift Pulse - advanced parameter control

SPARTUS XPro MIG 500 Dual Pulse is not limited to MIG/MAG welding alone. TIG Lift mode allows precise TIG DC welding with arc ignition by touch, without high frequency HF. This is a practical solution wherever more control over the process and a high standard of weld appearance count.

The XPro MIG series, however, takes the TIG Lift options a step further. The machine has an advanced TIG Lift Pulse function with the option of working in pulse mode and with access to extended settings of the welding sequence, including adjustment of the pulse frequency and width. This solution lets you control the welding arc, the heat input and the weld characteristics even more precisely, which will be appreciated above all by users working with thinner materials or demanding details.

Besides the standard support for TIG torches with a valve, SPARTUS XPro MIG 500 Dual Pulse also works with TIG torches fitted with control in the handle and a connector with a control plug. The operator can then control the welding process comfortably without taking a hand off the torch, which considerably increases comfort and ergonomics. In this option, besides the 2T and 4T modes, the machine also offers 8T mode for an extended torch control cycle. This solution makes a multi stage welding process easier to handle and limits the need to hold the torch trigger down continuously, increasing the comfort of the operator.

MMA Pulse and intelligent process control

SPARTUS XPro MIG 500 Dual Pulse offers an extensive MMA Pulse process that gives even more control over the welding arc, stable operation and a better match of the welding characteristics to the working conditions and to the preferences of the operator. The machine also has functions that support comfort and quality of work, such as: Hot Start - which makes electrode ignition easier, Arc Force - which stabilises the arc during welding, VRD - which increases safety by lowering the open circuit voltage.

The XPro MIG series additionally offers two advanced MMA characteristic modes: constant current and constant power.

MMA Constant Current, a stable and predictable arc

In MMA Constant Current mode the machine holds a stable welding current value regardless of changes in arc length or working conditions. This gives high process stability, makes guiding the electrode easier and lets you obtain repeatable weld quality. Holding the set current value automatically limits the need for constant correction by the operator, increasing comfort and making the welding process easier to control.

MMA Constant Power, intelligent matching of parameters

MMA Constant Power mode dynamically adjusts the output voltage and current in order to hold a constant welding power. The machine therefore adapts its working characteristics automatically to changes in arc length and in process conditions. This solution increases welding stability, simplifies operation and lets you match the working parameters to different materials and welding positions faster. The operator sets the expected power and the machine optimises the remaining process parameters automatically.

Additional advantages, the comfort that makes the difference

The modern, clear LCD display and the intuitive control panel make the machine quick and convenient to operate, even with its extensive functions. During welding the interface adapts its appearance dynamically and presents the most important working parameters clearly, such as the current and the voltage, which lets you monitor the process as you go and limit the risk of errors.

Another advantage of the machine is the intelligent cooling control system (Fan Stop), which starts the fan only when it is needed. This means quieter operation, less drawing in of dirt and a longer service life of the components.

The 5 metre interconnection cable together with the 3 metre leads (supply, torch, earth and gas) gives full freedom of movement at the station. That means fewer limits, more convenient work on large structures and faster completion of tasks.

Construction and protection rating, ready for real working conditions

SPARTUS XPro MIG 500 Dual Pulse is a machine designed for intensive use. The solid construction set on a transport trolley with a place for a gas cylinder gives comfort in work and easy movement. The separate wire feeder increases mobility and the flexibility of the station layout.

The IP23S protection rating guarantees safe work in workshop and industrial conditions and gives suitable resistance to external factors.

Technology built for efficient work

SPARTUS XPro MIG 500 Dual Pulse is a machine built for professionals who expect not only power but above all quality and repeatability. It combines advanced Dual Pulse technology, high output and full control over the welding process, letting you limit the number of corrections, improve the appearance of welds and increase working efficiency.

This is a solution that not only keeps up with the pace of production but genuinely improves it.

Warranty

The warranty period for SPARTUS XPro series machines is up to 36 months.