The Böhler Welding Evolution V80M Air is an auto-darkening welding helmet with auto-shade, prepared for the Evolution Air PAPR system. Its ADF has a UHD display with a 124 x 80 mm viewing area, light state 2.5, ranges 4-8 and 9-14 in 0.5 steps, and sets the shade to the arc by itself with a 2-shade correction. You buy the helmet only, without a blower unit: you need Evolution Air or the ready Evolution V80M Air Kit.
Technical specifications
| Catalogue number | 89511 |
|---|---|
| Brand | Böhler Welding |
| Model | Evolution V80M Air |
| Type | Auto-darkening helmet with auto-shade, prepared for air (without blower unit) |
| Colour | Matt blue |
| ADF | Evolution V80M auto-shade (89072) |
| Shade levels (DIN) | 2.5 (light state), 4-8 and 9-14, 0.5 steps, auto-shade with 2-shade correction |
| ADF viewing area | 124 x 80 mm, UHD display |
| Optical class (ISO 16321-2) | V1 |
| Arc sensors | 4 plus 2 auto-shade sensors |
| Delay | 0.1 to 0.85 s, TACK, 2-STEP, fade delay |
| ADF power supply | 2 x CR2450, up to 2500 h |
| Operating temperature | -5 to +55 °C |
| Works with | Evolution Air |
| Pack quantity | 1 pc. |
| Standards | ISO 16321, EN 166, EN 12941 (TH3 with Evolution Air) |
Who it is for
- For welders who change processes and currents during the shift and do not want to keep resetting the filter: auto-shade sets the shade to the arc by itself, with a 2-shade correction.
- For welding with frequent tacking: TACK mode keeps the filter semi-dark between tacks and switches it to the light state after 2 s without an arc.
- For different processes with one helmet: MIG/MAG, TIG, MMA, plasma cutting and grinding; shade lock holds the chosen shade when you do not want the automatic mode.
- For work in fumes for the whole shift: 124 x 80 mm viewing area, and Evolution Air supplies air under the helmet that is 99.8 % particle-free.
Which blower unit it works with
With the Böhler Welding Evolution Air PAPR blower unit, complete kit with filters unit: with the Evolution V80M Air the system meets EN 12941 class TH3 P R SL, and class TH3 A1B1E1 P R SL with gas filters. Airflow 180 to 240 l/min in 6 levels, up to 14 h on the 7800 mAh battery, 1120 g with filters and battery. Units and kits are listed in the Powered air systems category.
Which version to choose
The Böhler Welding Evolution V80M auto-darkening helmet with auto-shade has the same auto-shade filter and 124 x 80 mm viewing area but no face seal or hose connection: the extra cost of the Air version buys air readiness. The Böhler Welding Evolution V80M Air Kit, auto-shade welding helmet with Evolution Air PAPR is this helmet with Evolution Air in a bag, with a quick-charge battery (3 h, charger with USB-C port) and spares: 3 front cover lenses, 2 inner lenses and 20 pre-filters.
What makes the Evolution V80M Air different
- Auto-shade: the filter sets the shade according to the arc intensity, and you correct it by 2 shades up or down.
- 4 arc sensors and 2 auto-shade sensors, 124 x 80 mm UHD display in class V1 to ISO 16321-2.
- TACK mode: between tacks the filter stays semi-dark and returns to light after 2 s without work.
- Shade Lock: the filter holds the set shade from 4 to 14.
- Delay from 0.1 to 0.85 s, 2-step delay with 2 durations and fade delay.
- WELD, CUT, AUTO and GRIND modes, shade adjustment in 0.5 steps, light state 2.5.
- 2 replaceable CR2450 batteries for 2500 h, standby after 30 minutes without use.
- Evolution Vision headgear with 4 balancing straps and 3 adjustable straps, circumference adjustment with a knob, plus height and tilt adjustment; neck padding at the back, matt blue shell.
In the box
- Evolution V80M Air helmet with Evolution V80M auto-shade ADF
- 3 front cover lenses
The box contains no blower unit, filters, battery pack, hose or belt: you get them with the Evolution Air unit. Spawlab is an authorised Böhler Welding distributor in Poland; you buy with a VAT invoice and we ship by courier from Krotoszyn, also to the European Union.
Consumables and spare parts
- Böhler Welding front cover lens Evolution Vision 65F, 65FM, V80, V80M (5 pcs): front cover lenses for the spatter.
- Böhler Welding inner lens Evolution V80, V80M (2 pcs): inner lenses for the V80M filter.
- Böhler Welding ADF auto-darkening filter Evolution V80M auto-shade: spare auto-shade ADF without batteries; it runs on 2 Böhler Welding ADF battery CR2450 Guardian, Evolution Vision, Evolution V80, Laser Guard batteries in the holder Böhler Welding battery retainer Evolution V80, V80M.
- Böhler Welding face seal Evolution V80 Air, V80M Air: face seal for the Evolution V80 and V80M Air.
- Böhler Welding headgear Evolution Vision 65F, 65FM, V80, V80M, Böhler Welding sweatband Pro Evolution Vision 65F, 65FM, V80, V80M (front) and Böhler Welding comfort neck padding Evolution Vision 65F, 65FM, V80, V80M: headgear, front sweatband and neck padding.
- Böhler Welding headgear hinge knobs Evolution Vision 65F, 65FM, V80, V80M (set): headgear hinge knobs.
- Böhler Welding dioptre adapter Evolution V80, V80M with the lens Böhler Welding magnifying lens (dioptre) +1.0 for welding helmets, Böhler Welding magnifying lens (dioptre) +1.5 for welding helmets, Böhler Welding magnifying lens (dioptre) +2.0 for welding helmets or Böhler Welding magnifying lens (dioptre) +2.5 for welding helmets: frame and magnifying lens from +1.0 to +2.5.
- Böhler Welding standard air hose 100 cm Evolution Air, Guardian Air, Supplied Air or Böhler Welding FLEX flexible air hose up to 180 cm Evolution Air, Guardian Air, with the cover Böhler Welding air hose cover up to 120 cm Evolution Air, Guardian Air or Böhler Welding air hose cover up to 180 cm Evolution Air, Guardian Air: air hose to Evolution Air.
Standards and certificates
The ADF is marked to ISO 16321 with class V1, the shell 16321 VA W15 E HM 1-M CE, the cover lenses EN 166 1 B, in line with Regulation (EU) 2016/425. With Evolution Air the helmet forms a respiratory protection system to EN 12941 class TH3 P R SL, and TH3 A1B1E1 P R SL with gas filters.
Documents
- Evolution V80 and V80M instruction manual (PDF, multilingual)
- Evolution Air instruction manual (PDF, multilingual)
- Evolution V80/V80M Air Kit fact sheet (PDF, English)
- Evolution V80/V80M flyer (PDF, English)
Frequently asked questions
How does it differ from the Evolution V80 Air?
The V80M Air has the auto-shade filter, 2 extra sensors, shade lock, tack mode, 2-step and fade delay. Viewing area 124 x 80 mm, shade ranges and headgear are the same as on the Böhler Welding Evolution V80 Air welding helmet for the Evolution Air PAPR system.
How does TACK mode work?
Between tacks the filter stays in a semi-dark state, lighter than the set shade. If you do not strike the arc again, it switches to the light state after 2 s.
Does it work with Guardian Air?
EN 12941 certification covers the combination with Evolution Air (TH3 P R SL). Guardian Air and Supplied Air do not have the V80M Air on their lists of certified helmets, so choose Evolution Air for this helmet.
Can I use the helmet without the air supply?
No. The Evolution Air manual warns that with the unit switched off carbon dioxide builds up quickly under the helmet, oxygen drops and little or no respiratory protection remains.
Is it suitable for laser welding?
No. The Evolution V80 manual excludes laser welding and oxy-acetylene welding. For laser welding choose the Böhler Welding Laser Guard Air laser and hybrid welding helmet for PAPR powered air systems.




