The Big Vision Air Kit Guardian Air is a grinding set with respiratory protection: the Big Vision Air grinding visor with a 180 x 160 mm screen and the Guardian Air PAPR. The blower unit supplies 180-220 l/min of air cleaned by a P R SL filter, and the combination reaches class TH3 to EN 12941. The visor weighs 545 g including the face seal.
Technical specifications
| Catalogue number | 88579 |
|---|---|
| Brand | Böhler Welding |
| Model | Big Vision Air Kit Guardian Air |
| Type | PAPR kit: helmet Big Vision Air, grinding visor (glossy blue), blower unit Guardian Air |
| Viewing area | screen 180 x 160 mm |
| Air flow | 180-220 l/min, 6 levels |
| Protection class (EN 12941) | TH3 P R SL |
| Battery capacity | Li-Ion 7.4 V, 5200 mAh |
| Charging time | 4-6 h |
| Battery operating time | up to 8 h (lowest level), 6 h (highest) |
| Alarm | visual and audible below 170 l/min |
| Weight | visor 545 g with face seal, blower unit 870 g with battery and filter |
| Operating temperature | visor -5 to +55 °C, blower unit 0 to +40 °C |
| Pack quantity | 1 kit |
| Standards | EN 12941, EN 166 B |
Who it is for
- Grinding and weld cleaning when spatter and dust get behind your safety glasses: the visor covers the eyes and the whole face.
- Work in grinding dust for the whole shift: the P R SL filter captures solid particles and liquid aerosols.
- Grinders working next to welders: Guardian Air is also certified with the Air series welding helmets.
- A light combination: 545 g on the head and 870 g on the belt.
Big Vision Air does not protect against arc light, so it is not for welding. The manual recommends wearing impact-resistant safety glasses underneath, for example Böhler Welding Eyewear Clear safety glasses. Do not use the kit in tanks, pipes or other enclosed places without ventilation, when there is less than 19.5 % oxygen, in an explosive atmosphere or in strong wind.
What makes the Big Vision Air Kit Guardian Air different
- 180 x 160 mm screen without a welding filter, resistant to medium energy impact (B to EN 166), sparks and heat.
- Shell made of impact- and heat-resistant nylon, headgear with sweatbands as in the Guardian helmets.
- A knob above the screen sets how much air is directed to the forehead.
- Air flow 180-220 l/min in 6 levels; the +/- buttons respond after 2 s.
- While the filter collects dust and the battery runs down, a microprocessor still keeps the set air flow.
- Visual and audible alarm below 170 l/min and a visual alarm for a low battery.
- Li-Ion battery 7.4 V, 5200 mAh: up to 8 h at the lowest level, charging 4 to 6 h; the filter cover opens without tools.
In the box
- Big Vision Air grinding visor (glossy blue) with face seal
- Guardian Air blower unit (PAPR): complete set for work
The complete Guardian Air system sold separately is described on the Böhler Welding Guardian Air PAPR blower unit, complete kit with filter page.
Consumables and spare parts
For the Guardian Air blower unit
- Böhler Welding P R SL particle filter Guardian Air (4 pcs): P R SL main filter, works no longer than 2 weeks or 90 h (whichever is longer)
- Fleece pre-filters Böhler Welding pre-filter Guardian Air (10 pcs) and odour pre-filters Böhler Welding odour pre-filter Guardian Air (5 pcs)
- Böhler Welding spark arrestor Guardian Air and Böhler Welding filter cover Guardian Air: spark arrestor and filter cover
- Batteries Böhler Welding standard battery 5200 mAh Guardian Air, Evolution Air or Böhler Welding heavy-duty battery 7800 mAh Evolution Air, Guardian Air with the Böhler Welding universal PAPR charger Evolution Air, Guardian Air charger, quick-charge Böhler Welding heavy-duty quick-charge battery 7800 mAh Evolution Air, Guardian Air with the Böhler Welding PAPR quick charger for the quick-charge battery Evolution Air, Guardian Air
- Hoses Böhler Welding FLEX flexible air hose up to 180 cm Evolution Air, Guardian Air and Böhler Welding standard air hose 100 cm Evolution Air, Guardian Air, Supplied Air, covers Böhler Welding air hose cover up to 120 cm Evolution Air, Guardian Air and Böhler Welding air hose cover up to 180 cm Evolution Air, Guardian Air
- Belts Böhler Welding small hip belt Supplied Air, Guardian Air, Böhler Welding PAPR hip belt Evolution Air, Guardian Air and Böhler Welding leather hip belt PAPR Evolution Air, Guardian Air, extension Böhler Welding hip belt extension 265 mm PAPR, Supplied Air, harness Böhler Welding PAPR shoulder harness Evolution Air, Guardian Air, Supplied Air (optional), tester Böhler Welding ball rotameter, airflow tester for PAPR and Supplied Air
For the Big Vision Air grinding visor
- Böhler Welding grinding visor Big Vision, Big Vision Air (2 pcs): grinding screens; tinted DIN 5 version: Böhler Welding visor shade 5 Big Vision, Big Vision Air (2 pcs)
- Böhler Welding tear-off film Big Vision, Big Vision Air for grinding visor (10 pcs): protective film for the grinding screen
- Böhler Welding face seal Guardian 50M Air, 50FM Air, 62 Air, 62F Air, Big Vision Air and Böhler Welding air duct Guardian 50M Air, 50FM Air, 62 Air, 62F Air, Big Vision Air: face seal and air duct
- Böhler Welding headgear Guardian 50, 62, 62F, Big Vision, Laser Guard and Böhler Welding sweatbands Guardian 50, 62, 62F, Big Vision, Laser Guard (2 pcs, front and rear): headgear and sweatbands
- Böhler Welding head top pouch (black): head top pouch
To start, add: Böhler Welding P R SL particle filter Guardian Air (4 pcs), Böhler Welding pre-filter Guardian Air (10 pcs) and Böhler Welding grinding visor Big Vision, Big Vision Air (2 pcs).
More helmets prepared for air are in the Powered air helmets category.
Standards and certificates
Guardian Air system: EN 12941:1998+A1:2003+A2:2008, with the Big Vision Air visor class TH3 P R SL, nominal protection factor 500. Big Vision Air visor: EN 166 (shell and screen, medium energy impact B), Regulation (EU) 2016/425. The blower unit is CE and UKCA marked. Spawlab is the authorised distributor and service partner of Böhler Welding in Poland. Inspections and spare parts: Spawlab service in Krotoszyn.
Documents
- Guardian Air instruction manual (PDF, multilingual)
- Big Vision and Big Vision Air instruction manual (PDF, multilingual)
- Big Vision and Big Vision Air info sheet (PDF, English)
- Guardian Air and Guardian 50M/50FM Air Kit fact sheet (PDF, English)
Frequently asked questions
Can I weld with the Big Vision Air?
No. The visor has no welding filter and does not protect against arc light. To weld and grind in one helmet, choose a kit with a flip-up ADF, for example the Böhler Welding Guardian 50FM Air Kit, flip-up welding helmet with Guardian Air PAPR.
Kit with Guardian Air or with Evolution Air?
The visor is the same in both. The Böhler Welding Big Vision Air Kit Evolution Air, grinding visor with Evolution Air PAPR has the Evolution Air unit: you pay extra for up to 240 l/min, up to 14 h of work, a vibrating alarm and the option of A1B1E1 P R SL gas filters, but the unit weighs 1120 g instead of 870 g. If you already have a Guardian Air unit, the visor on its own, Böhler Welding Big Vision Air grinding visor for PAPR powered air systems, is enough.
When should I replace the grinding screen?
When it is cracked, scratched or covered with spatter to the point that you see less. The screen is a consumable, the replacement is the Böhler Welding grinding visor Big Vision, Big Vision Air (2 pcs), and the visor is never used without a screen fitted.
How long does the Guardian Air battery take to charge?
4 to 6 h with the universal charger, which then keeps the battery topped up. Run a new battery flat in the system first and charge it for 16 h. Spare battery: Böhler Welding standard battery 5200 mAh Guardian Air, Evolution Air or Böhler Welding heavy-duty battery 7800 mAh Evolution Air, Guardian Air.




